Automatic control system for ceiling fan based on temperature differentials

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Solution Overview

Problem

Existing ceiling fan systems struggle to maintain uniform air temperature throughout a space, especially in winter months when natural convection causes temperature stratification, leading to discomfort and increased energy loss.

Innovation Solution

An automatic control system for ceiling fans that uses two temperature sensors, one near the ceiling and one near the floor, to dynamically adjust the fan's speed based on the temperature differential, ensuring that heated air is blended with cooler air to maintain a uniform temperature, thereby reducing thermal loss and enhancing energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If ceiling fans are not used, then energy consumption is reduced, but temperature stratification occurs causing discomfort and thermal loss

Engineering Contradiction:
Improvethermal lossVSAvoidtemperature uniformity
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The system uses temperature sensors to continuously monitor the temperature differential between upper and lower levels, and automatically adjusts fan speed based on the measured stratification, creating a closed-loop feedback control system that maintains temperature uniformity while minimizing energy consumption

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The fan operates in multiple speed modes (low, medium, high) that are dynamically selected based on the measured temperature differential, allowing the system to adapt its operation to current thermal conditions rather than running at constant speed

Inventive Principle:
Principle #15Dynamics

2Temperature

If fan speed is increased to mix air, then temperature uniformity is improved, but energy consumption increases

Engineering Contradiction:
Improvetemperature uniformityVSAvoidfan energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system applies partial action by using low fan speeds when temperature stratification is minimal and only increasing to high speeds when significant stratification is detected, avoiding excessive energy consumption while maintaining sufficient temperature uniformity

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes the operational parameters of the fan (speed levels) based on the measured temperature differential, selecting from discrete speed levels (low, medium, high) to optimize the balance between temperature mixing and energy consumption

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If manual control is used, then device complexity is reduced, but temperature uniformity control precision deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidtemperature control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system performs self-service by automatically measuring temperature stratification and adjusting fan operation without requiring manual intervention, achieving precise temperature control while keeping the control logic relatively simple

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains a uniform air temperature, reducing drafts and energy consumption by dynamically adjusting fan speed in response to temperature differences, ensuring a comfortable and energy-efficient environment.

Implementation Method 1

an upper temperature level is sensed by an upper temperature sensor and a lower temperature level is sensed by a lower temperature sensor

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

The processor controls the speed at which the hub rotates based on the difference between the upper temperature level and the lower temperature level in order to maintain a desired uniform air temperature

Methodology Applied
Scientific EffectAir movement and convection: Convection

Data Source

PatentUS12006945B2Automatic control system for ceiling fan based on temperature differentials
Publication Date: 2024.06.11 DELTA T CORP
  • US12006945B2 patent drawing
  • US12006945B2 patent drawing

AI summary

A fan includes a hub, several fan blades, and a motor that is operable to drive the hub. A motor controller is in communication with the motor, and is configured to select the rate of rotation at which the motor drives the hub. The fan is installed in a place having a floor and a ceiling. An upper temperature sensor is positioned near the ceiling. A lower temperature sensor is positioned near the floor. The temperature sensors communicate with the motor controller, which includes a processor configured to compare substantially contemporaneous temperature readings from the upper and lower temperature sensors. The motor controller is thus configured to automatically control the fan motor to minimize the differences between substantially contemporaneous temperature readings from the upper and lower temperature sensors. The fan system may thus substantially destratify air in an environment, to provide a substantially uniform temperature distribution within the environment.