Ceiling Flange Mounting for Adjustable Operating Theatre Stand Height

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing mounting devices for tripods in operating rooms require costly structural adjustments and lack simplicity in height adjustment, especially when the exact height of the ceiling is unknown, and they often struggle with high load-bearing capacity and flexibility.

Innovation Solution

A mounting device with a tubular design featuring radially protruding fastening sections that can be coupled to a ceiling flange at various points, allowing for adjustable height positions without penetrating the tubular body, ensuring robustness and high load-bearing capacity, and enabling easy assembly and adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the ceiling flange is rigidly fixed at a single mounting position, then the structural stability and load-bearing capacity are improved, but the adaptability to different ceiling heights is worsened

Engineering Contradiction:
Improveload-bearing capacityVSAvoidadaptability to different ceiling heights
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The mounting device is divided into two main components: a ceiling flange and a mounting device body connected via a connecting component (spindle). The ceiling flange can be mounted at different positions along the mounting axis by adjusting the length of the connecting component, allowing the system to adapt to various ceiling heights while maintaining structural integrity through the rigid connection between components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting device incorporates an adjustable connecting component (spindle) that allows dynamic adjustment of the distance between the ceiling flange and the mounting device body. This enables the system to adapt to different ceiling heights by changing the effective length of the connecting component, while the rigid fixed connections at each end maintain the required load-bearing capacity

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the mounting device is designed with multiple adjustment mechanisms, then the adaptability to different heights is improved, but the device complexity increases

Engineering Contradiction:
Improveheight adjustabilityVSAvoidmounting device structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The height adjustment function is extracted from the main mounting device body and implemented through a separate, adjustable connecting component (spindle). This allows the mounting device body to remain simple and rigid while the adjustment capability is provided by the removable connecting component, reducing the overall device complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connecting component serves multiple functions: it connects the ceiling flange to the mounting device body, provides height adjustment capability, and maintains structural rigidity for load-bearing. This multi-functionality reduces the need for separate adjustment mechanisms, keeping the device design simple

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If the mounting device requires precise drilling for bolt holes at specific positions, then the manufacturing precision is improved, but the ease of manufacture and installation is worsened

Engineering Contradiction:
Improvehole positioning accuracyVSAvoidinstallation complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The connecting component is designed with pre-defined hole positions and geometries that accommodate standard mounting requirements. This preliminary design allows installers to use standard drilling and mounting procedures without requiring precise custom hole positioning, simplifying the installation process while maintaining adequate manufacturing precision

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3206652B1Assembly device for a stand device and assembly system with assembly device
Publication Date: 2023.02.15 ONDAL MEDICAL SYST
  • EP3206652B1 patent drawingFigure 1~2
  • EP3206652B1 patent drawingFigure 3~4
  • EP3206652B1 patent drawingFigure 5~6

AI summary

The invention relates to a mounting device (10) for mounting a stand device (1) under the ceiling of an operating theatre comprising: a mounting unit (30) extending in the longitudinal direction along a mounting axis (D) arranged for holding a connection component (4) of the stand device, in particular a spindle; and a ceiling flange (40) arranged for mounting the mounting unit (30) under the ceiling and for fixing the stand device on the ceiling; wherein the ceiling flange (40) can be mounted in various mounting positions along the mounting axis (D) relative to the mounting unit (30), such that the mounting device (10) is arranged for holding the stand device (1) in a height variable manner in different, in particular predefined, height positions. The invention further relates to a mounting system having such a mounting device (10).