Adaptive Ceiling Localization with Confidence-Based Mode Switching

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Solution Overview

Problem

The complexity and variability of environments in facilities like retail and warehousing reduce the accuracy of mobile automation apparatus localization, as existing methods struggle to maintain precise tracking of location and orientation under varying conditions.

Innovation Solution

A mobile automation apparatus equipped with a ceiling-facing camera that switches between primary and secondary localization modes based on confidence thresholds, using primary features like corner points and secondary features like ceiling lamps to maintain accurate pose estimation, and reverts to primary mode upon detection of primary features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single localization mode is used, then the system is simple to operate, but the measurement precision decreases in complex environments

Engineering Contradiction:
Improvelocalization accuracyVSAvoidlocalization system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system dynamically switches between primary and secondary localization modes based on environmental conditions and confidence levels. The navigational controller activates primary mode when confidence is sufficient and switches to secondary mode when confidence drops below the threshold, allowing the system to adapt to varying environmental complexity while maintaining localization accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The localization system is divided into distinct primary and secondary modes with specialized feature detection algorithms for each. Primary mode uses corner point detection while secondary mode uses ceiling lamp detection, allowing each segment to be optimized for specific environmental conditions without compromising overall system complexity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple localization modes are implemented, then the reliability improves in varying conditions, but the device complexity increases

Engineering Contradiction:
Improvelocalization reliabilityVSAvoidlocalization system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system employs dynamic mode switching based on confidence level thresholds. The navigational controller continuously monitors localization confidence and automatically transitions between primary and secondary modes, ensuring reliable operation across diverse environmental conditions without requiring manual intervention or complex configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The localization system self-regulates by automatically detecting when confidence levels drop and switching modes without external control. The system monitors its own performance metrics and autonomously adjusts its operational mode, reducing the need for external management while maintaining high reliability.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If primary features are always used, then the processing speed is fast, but the measurement precision decreases in complex environments

Engineering Contradiction:
Improvepose estimation accuracyVSAvoidfeature detection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system periodically evaluates confidence levels and switches between primary and secondary feature detection methods. By using primary features during high-confidence periods and transitioning to secondary features when confidence drops, the system maintains accurate pose estimation while minimizing unnecessary processing overhead.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The confidence level threshold acts as an intermediary that mediates between primary and secondary feature detection methods. When confidence exceeds the threshold, primary features are used for fast processing; when it drops below, secondary features take over to maintain precision, with the threshold serving as the decision boundary.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If the system switches modes frequently, then the adaptability improves, but the loss of time increases due to mode transitions

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidmode switching time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system uses feedback from confidence level measurements to control mode transitions. By continuously monitoring localization confidence and comparing it against a threshold, the system only switches modes when necessary, avoiding unnecessary transitions while maintaining adaptability to environmental changes. This feedback mechanism minimizes time loss by preventing frequent unnecessary mode switches.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11662739B2Method, system and apparatus for adaptive ceiling-based localization
Publication Date: 2023.05.30 ZEBRA TECHNOLOGIES CORP
  • US11662739B2 patent drawing
  • US11662739B2 patent drawing
  • US11662739B2 patent drawing

AI summary

A method in a navigational controller includes: controlling a ceiling-facing camera of a mobile automation apparatus to capture a stream of images of a facility ceiling; activating a primary localization mode including: (i) detecting primary features in the captured image stream; and (ii) updating, based on the primary features, an estimated pose of the mobile automation apparatus and a confidence level corresponding to the estimated pose; determining whether the confidence level exceeds a confidence threshold; when the confidence level does not exceed the threshold, switching to a secondary localization mode including: (i) detecting secondary features in the captured image stream; (ii) updating the estimated pose and the confidence level based on the secondary features; and (iii) searching the image stream for the primary features; and responsive to detecting the primary features in the image stream, re-activating the primary localization mode.