Ceiling Mount Cover Retention via Elastomer Ring

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Solution Overview

Problem

Conventional ceiling mounts for medical devices are difficult to install and maintain, with visible mounting screws and a need for tools, which can lead to complex disassembly and unsightly, hard-to-clean connection points.

Innovation Solution

A ceiling mount design featuring an elastomer ring that surrounds the ceiling tube, allowing the cover to be securely positioned against the ceiling without tools, using a pretensioned elastomer ring that presses the cover against the ceiling, eliminating the need for screws and providing a visually appealing and easy-to-clean solution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a mounting screw is used to fix the cover to the support, then the cover is securely fixed, but the mounting screw is visible and obtrusive, and a tool is always required for mounting and removing the cover

Engineering Contradiction:
Improveease of installationVSAvoidcomplexity of mounting process
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The mounting screw is extracted from the system and replaced with an elastomer ring that provides friction-based retention. This eliminates the need for tools and visible fasteners while maintaining secure fixation of the cover to the support.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mechanical screw connection is replaced with an elastomeric friction-based retention system. The elastomer ring deforms elastically to create frictional forces that hold the cover in place, substituting threaded mechanical engagement with elastic deformation and friction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If a mounting screw is used to fix the cover, then the cover is securely fixed, but the connection points become difficult to clean and unsightly

Engineering Contradiction:
Improveease of cleaningVSAvoidappearance of connection points
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The mounting screw and its associated connection points are extracted from the design. The cover presents a continuous, smooth surface without visible fasteners or gaps where dirt and moisture could accumulate, improving both appearance and cleanability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the cover is securely fixed with screws, then the cover remains in place, but the mechanical strength of the cover may be compromised by penetration holes

Engineering Contradiction:
Improveretention of coverVSAvoidmechanical strength of cover
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The penetrating screw connection is replaced with a non-penetrating elastomeric retention system. The elastomer ring exerts radial frictional forces on the cover's outer surface without creating holes or compromising the cover's structural integrity, maintaining both retention and strength.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of repair

If the cover is securely fixed with screws, then the cover remains in place, but complex disassembly is required for maintenance access

Engineering Contradiction:
Improveease of maintenance accessVSAvoidcomplexity of disassembly
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The complex support arm system and mounting hardware are extracted from the maintenance path. The elastomer ring's simple friction-based retention allows direct access to the support arm system without requiring disassembly of complex fastening mechanisms, significantly simplifying maintenance procedures.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables intuitive and tool-free installation and removal of the cover, enhances mechanical strength, prevents dirt and moisture ingress, and simplifies maintenance access while maintaining a clean and attractive appearance.

Implementation Method 1

an elastomer ring surrounding the ceiling tube and placed against the cover is provided, wherein the elastomer ring is dimensioned so that it lies against the ceiling tube on the lateral surface and is tensioned, and in that the elastomer ring can be positioned on the ceiling tube so that it presses the cover against the ceiling in the mounting position

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240377024A1Ceiling mount for medical devices
Publication Date: 2024.11.14 AMTRION GMBH
  • US20240377024A1 patent drawing
  • US20240377024A1 patent drawing
  • US20240377024A1 patent drawing

AI summary

A ceiling mount for medical devices comprising a support that can be secured to a ceiling. A ceiling tube is longitudinally extended vertically in a mounting position and held on the support. A cover mounted in a fixed position relative to the support and to the ceiling tube for the support is provided. The cover has a pass-through opening for the ceiling tube (2), which is dimensioned slightly larger than an outer dimension of the ceiling tube, and can be placed against the ceiling with a free edge section. An elastomer ring surrounds the ceiling tube and is placed against the cover. The elastomer ring is dimensioned so that it lies against the ceiling tube on the lateral surface and is tensioned. The elastomer ring can be positioned on the ceiling tube so that it presses the cover against the ceiling in the mounting position.