Ceiling mounted plastic storage bin holder
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Solution Overview
Problem
Existing storage solutions, such as metal frames, are difficult to install and cannot efficiently hold a large number of plastic storage bins, which are lightweight when filled, necessitating a more convenient and secure attachment method to drywall for improved storage capacity.
Innovation Solution
A ceiling-mounted device comprising a bracket and hook system that attaches directly to drywall, allowing easy installation and secure retention of plastic storage bins using a pivotable mechanism that captures the bin's lip, with optional rubber tips for enhanced grip.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If metal frames are used for ceiling storage, then storage capacity is provided, but installation difficulty increases and requires two people and stud attachment
Solution Approach 1:
The storage system is divided into individual hook units that can be installed separately rather than as a large frame structure. Each hook is an independent component that attaches to drywall independently, allowing single-person installation while providing modular storage capacity.
Solution Approach 2:
Drywall anchors serve as an intermediary attachment mechanism that enables direct mounting to drywall without requiring stud access or complex framing. This intermediary solution simplifies installation while maintaining storage capacity through multiple individual attachment points.
2Quantity of substance
If metal frames are used for ceiling storage, then storage structure is provided, but space utilization decreases due to frame occupancy
Solution Approach 1:
The bulky frame structure is removed entirely, leaving only essential hook components that attach directly to the ceiling. This extraction of unnecessary structural elements maximizes the usable storage space while maintaining the ability to hold multiple bins.
Solution Approach 2:
The storage solution transitions from a two-dimensional frame structure to point-based hooks that attach at specific ceiling locations. This dimensional change allows bins to be positioned directly under hooks without frame interference, optimizing vertical space utilization.
3Weight of moving object
If plastic storage bins are made lightweight for easy handling, then handling ease improves, but security of attachment decreases when bins are bumped or moved
Solution Approach 1:
The hook incorporates a spring-loaded or flexible jaw mechanism that dynamically adjusts to the bin's weight and movement. When a lightweight bin is placed on the hook, the mechanism engages securely; when the bin is bumped or moved, the dynamic mechanism maintains grip through elastic deformation and recovery.
Solution Approach 2:
The hook design includes pre-engineered compliance elements that anticipate and cushion against unexpected movements or bumps. These elements are built into the hook structure beforehand to absorb shocks and maintain attachment security without requiring additional active control mechanisms.
Data Source
AI summary
A plurality of brackets and hooks form a kit of ceiling mounted devices configured for removably storing plastic container bins and totes. Each bracket has a channel disposed below a top plane where the bracket is configured to abut against an underside of a ceiling. Each hook has an axle configured to be pivotably captured by the channel, where at least one prong extends from and is connected to the hook. The at least one prong extends upwards when the hook is pivotably hanging from the bracket when the bracket is attached to the underside of the ceiling. The axle of the hook is configured to be pivotably disposed within the channel of the bracket. The at least one prong is configured to removably capture a rim of the plastic storage/container bin. The hook may be a metal rod or tube bent during manufacture.