Ceiling Plate Support Bar Structure for Cross-Intersection Mounting
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing support structures for ceiling plates do not efficiently allow support bars to intersect vertically and horizontally without breaking, necessitating cutting, which complicates the installation process and stability of ceiling panels.
Innovation Solution
A support structure featuring a hanging member, ceiling plate support bar with a channel, and a hammer bolt that allows for secure coupling without cutting, along with a hinge and elastic grip mechanism for stable mounting of ceiling panels.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If support bars are cut to allow intersection, then installation of ceiling panels becomes possible, but the installation process becomes complicated and time-consuming
Solution Approach 1:
The support bar is segmented into two perpendicular sections that intersect without cutting, allowing the bar to form a cross-shaped support structure. This segmentation enables the support bars to intersect vertically and horizontally without breaking or cutting, thereby simplifying the installation process and reducing installation time while maintaining structural integrity.
2Ease of operation
If support bars are cut to intersect, then ceiling panels can be mounted, but the structural integrity and stability are compromised
Solution Approach 1:
The support bar is divided into perpendicular segments that intersect to form a cross-shaped structure, allowing ceiling panels to be mounted at multiple locations without compromising the continuous structural integrity of the support bars.
Solution Approach 2:
The intersecting support bars are nested within a standardized configuration where horizontal and vertical bars interlock, creating a stable framework that maintains structural strength while enabling panel mounting at intersection points.
3Productivity
If support bars intersect without cutting, then installation process is simplified, but a standardized configuration for intersection is needed
Solution Approach 1:
The support bar is designed with a universal standardized configuration at intersection points, allowing both horizontal and vertical bars to connect in a consistent manner. This standardized design enables simplified installation across different locations while maintaining a systematic and organized support structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient and stable installation of ceiling panels by allowing support bars to intersect vertically and horizontally without breaking, enhancing process efficiency and ensuring secure mounting of multiple panels under a ceiling slab.
Implementation Method 1
a grip actuating elastic body 150 that supports the mounting grip piece 140 to rotate downward toward the horizontal mounting piece 122A of the channel 122
Implementation Method 2
the grip actuating elastic body 150 is composed of a torsion spring in which a first elastic wire part 153 and a second elastic wire part 154 are connected to a circular elastic coil part 152
Data Source
AI summary
An object of the present invention is to provide a support structure for installing a ceiling plate, and a configuration of the present invention includes a hanging member 110 that is fixed under a slab of a ceiling; a ceiling plate support bar 120 that is provided with a pair of mounting parts on both sides of a center and a channel 122 provided at a lower portion; and a hammer bolt 130 that is fastened to the ceiling plate support bar 120.