Mineral Fibre Ceiling Tile Resonators for Broad-Spectrum Sound Insulation

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Solution Overview

Problem

Existing sound insulating elements in suspended ceiling systems suffer from reduced sound insulation performance due to compressional wave resonance, leading to inconsistent acoustic properties across different frequency ranges.

Innovation Solution

Incorporating acoustic resonators with tailored resonance frequencies into the sound insulating elements to mitigate compressional wave resonance, thereby improving sound insulation by compensating for performance drops in specific frequency ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If acoustic resonators are added to the sound insulating element, then sound insulation performance is improved, but device complexity increases

Engineering Contradiction:
Improvesound insulation performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates acoustic resonators directly into the ceiling tile body, merging the sound insulation function with the structural element. The resonators are embedded within the tile matrix, combining two functional components into a single integrated unit, thereby improving sound insulation without proportionally increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ceiling tile is designed to serve multiple functions simultaneously: it provides structural support as a ceiling element, delivers sound insulation across broad frequency ranges, and incorporates acoustic resonators for enhanced performance. This multi-functionality allows a single component to address multiple acoustic requirements without requiring separate dedicated devices for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the body is made with varied shapes and materials, then design flexibility is improved, but sound insulation performance deteriorates due to compressional wave resonance

Engineering Contradiction:
Improvedesign flexibilityVSAvoidsound insulation performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies local quality by distributing acoustic resonators throughout the body at specific locations to address compressional wave resonance issues. Rather than requiring the entire body to have uniform properties, the resonators are strategically placed within the material matrix to locally counteract resonance effects, enabling design flexibility while maintaining sound insulation performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses composite material structures where the body is formed from a combination of base materials and embedded acoustic resonators. This composite approach allows the use of varied materials for the body (such as gypsum, plaster, or other ceiling tile materials) while the integrated resonator component compensates for potential sound insulation deficiencies, enabling design versatility without sacrificing acoustic performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances sound insulation performance by controlling acoustic properties across a broader frequency spectrum, allowing for varied shapes and materials while maintaining effective sound reduction.

Implementation Method 1

Each resonator is configured to have a resonance frequency essentially corresponding to a compressional wave frequency of the body. The compressional wave frequency may negatively affect the sound insulating properties of the body of the sound insulating element, this negative effect can be remedied by the provision of acoustic resonators which have a resonance frequency corresponding to the compressional wave frequency of the body.

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12516523B2Sound insulating element and a suspended ceiling system
Publication Date: 2026.01.06 SAINT GOBAIN ECOPHON
  • US12516523B2 patent drawing
  • US12516523B2 patent drawing
  • US12516523B2 patent drawing

AI summary

A sound insulating element includes a single body made of a mineral fibre material having acoustically insulating properties, the body including a front surface, a rear surface and a side surface connecting the front and rear surfaces. A suspended ceiling system to be suspended from a structural ceiling includes a plurality of ceiling tiles, and at least one of the ceiling tiles is a sound insulating element.