Ceiling Travel Guide Member With Intersecting Diverging Paths

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing article transport facilities face complexity in facility design and inefficiencies in transporting articles between substrate processing devices due to the need for multiple diverging paths, which complicates route planning and reduces transport efficiency.

Innovation Solution

The article transport facility features a travel guide member on the ceiling that defines travel paths with slanted diverging paths intersecting each other, allowing for efficient routing by enabling diverging paths to be installed at the same location, reducing the need for multiple diverging paths and lowering transport vehicle speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the first diverging path and the second diverging path are provided at different locations in the longitudinal direction of a pair of adjacent travel paths, then it is possible to allow article transport vehicles to switch between travel paths, but the facility designing work becomes complicated and article transporting efficiency is difficult to improve

Engineering Contradiction:
Improvepath switching capabilityVSAvoidfacility design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the first diverging path and second diverging path at the same longitudinal location, allowing both paths to intersect and connect the first and second travel paths at a single position. This consolidation reduces the number of diverging sections from multiple locations to one, simplifying facility design while maintaining full path switching capability between adjacent travel paths.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The intersecting diverging paths at a single location serve multiple functions simultaneously: the first diverging path enables switching from the first travel path to the second, the second diverging path enables switching from the second travel path to the first, and both paths together create efficient route options for article transport between processing devices, reducing the need for separate diverging sections.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple diverging and converging paths are provided to enable article transport between substrate processing devices, then transport routes can be established, but the number of low-speed sections increases and transport efficiency decreases

Engineering Contradiction:
Improvetransport route optionsVSAvoidarticle transport efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

By providing both the first and second diverging paths at the same longitudinal location rather than distributing them across multiple locations, the patent reduces the total number of diverging and converging sections. This minimizes the number of low-speed zones where vehicles must slow down to navigate path intersections, thereby improving overall article transport efficiency while maintaining multiple route options.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If the first diverging path and second diverging path are provided at different locations, then path switching is possible, but the facility designing work becomes time-consuming and painstaking

Engineering Contradiction:
Improveroute flexibilityVSAvoidfacility design time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent consolidates the first and second diverging paths at the same longitudinal location, creating a unified intersecting path structure. This merging approach simplifies the facility design process by reducing the number of locations that need to be independently planned and coordinated, thereby significantly reducing the time and effort required for facility design while preserving full route flexibility for article transport.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8701864B2Article transport facility
Publication Date: 2014.04.22 DAIFUKU CO LTD
  • US8701864B2 patent drawing
  • US8701864B2 patent drawing
  • US8701864B2 patent drawing

AI summary

A travel guide member which forms travel paths for an article transport vehicle is provided on a ceiling side. The travel guide member defines a plurality of travel paths along which the article transport vehicle travels in the same direction such that the travel paths are spaced apart from each other in a path lateral direction and defines a first diverging path and a second diverging path for connecting with each other a first travel path that is one of a pair of adjacent travel paths among the plurality of the travel paths and a second travel path that is the other of the pair of the adjacent travel paths. The first diverging path and the second diverging path are formed such that both extend in directions that are slanted with respect to the travel path in plan view and such that they intersect each other in plan view.