Battery Cell Anomaly Diagnosis Using Moving-Window Voltage Curves

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Solution Overview

Problem

Existing battery cell anomaly detection methods require extensive computational resources and time due to the need for comparing each cell's voltage with others, and diagnostic errors increase with the number of abnormal cells.

Innovation Solution

A battery diagnosis apparatus that measures cell voltage and determines sub-voltage curves using moving windows, calculates long-term and short-term average values, and compares voltage deviations with thresholds to diagnose anomalies without inter-cell comparisons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If each battery cell's voltage is compared with other cells to detect anomalies, then anomaly detection capability is improved, but computational complexity and time consumption increase

Engineering Contradiction:
Improveanomaly detection capabilityVSAvoidcomputational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the necessary diagnostic information (voltage deviation from average) rather than performing full pairwise comparisons between all battery cells. By calculating each cell's voltage relative to the average voltage of all cells, the system obtains anomaly detection capability without the computational burden of comparing every cell with every other cell.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transforms the diagnostic approach from direct voltage comparison to voltage deviation analysis. By changing the parameter from absolute voltage values to deviation from average voltage, the system maintains anomaly detection precision while significantly reducing computational complexity, especially when multiple cells are abnormal.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If each battery cell's voltage is compared with other cells to detect anomalies, then anomaly detection capability is improved, but diagnostic time increases

Engineering Contradiction:
Improveanomaly detection capabilityVSAvoiddiagnostic time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts only the essential diagnostic metric (voltage deviation) needed for anomaly detection, eliminating the time-consuming process of performing multiple pairwise comparisons. By computing each cell's deviation from the average voltage, the system achieves rapid diagnosis without sacrificing detection accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs preliminary calculation of the average voltage across all battery cells before individual cell assessment. This preliminary action establishes a reference point that enables quick comparison and anomaly identification, reducing the overall diagnostic time by avoiding repeated full-comparison sequences.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If multiple battery cells are diagnosed using comparison methods, then comprehensive anomaly detection is improved, but diagnostic errors increase

Engineering Contradiction:
Improvecomprehensive anomaly detectionVSAvoiddiagnostic accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the diagnostic parameter from direct voltage comparison to voltage deviation from average. This transformation maintains comprehensive anomaly detection across multiple cells while improving diagnostic reliability, because deviation-based measurement is not affected by systematic shifts in all cell voltages and reduces cumulative errors when multiple cells are abnormal.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the core diagnostic signal (deviation from average) that remains reliable even when multiple cells are abnormal. By focusing on deviation rather than absolute comparison, the system maintains diagnostic accuracy across scenarios with varying numbers of faulty cells.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250306110A1Battery Diagnosis Apparatus, Battery Pack, Electric Vehicle And Battery Diagnosis Method
Publication Date: 2025.10.02 LG ENERGY SOLUTION LTD
  • US20250306110A1 patent drawing
  • US20250306110A1 patent drawing
  • US20250306110A1 patent drawing

AI summary

A battery diagnosis apparatus according to the present disclosure is directed to providing a battery diagnosis apparatus, a battery pack, an electric vehicle and a battery diagnosis method for diagnosing anomalies in a single battery cell or each of a plurality of battery cells connected in series using time-dependent changes in cell voltage of each battery cell without a process of comparing the cell voltage of each battery cell with the cell voltage of other battery cell(s).