Energy Storage Cell Balancing via Impedance Characterization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional balancing methods for energy storage modules with series-connected lithium-ion cells do not optimize voltage situations across cells, leading to suboptimal energy storage due to variations in cell impedance and chemistry, resulting in incomplete charging and reduced maximum usable energy.

Innovation Solution

A device and method that communicate with monitoring electronics to determine relative charge and impedance variations across energy storage cells, allowing for dynamic balancing by discharging cells to achieve an energy-optimized state where all cells reach the upper voltage threshold, thereby maximizing stored energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional balancing methods are used to equalize states of charge, then cell voltage uniformity is improved, but maximum usable energy is reduced due to incomplete charging

Engineering Contradiction:
Improvecell voltage uniformityVSAvoidmaximum usable energy
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent changes the balancing parameter from equalizing state of charge (voltage) to equalizing impedance characteristics. By measuring impedance during charging/discharging cycles and balancing cells based on impedance rather than voltage, the system allows cells with different impedance to be charged to higher states of charge without causing overvoltage, thereby increasing maximum usable energy while maintaining safety.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If charging is limited by the cell with highest voltage, then overvoltage damage is prevented, but overall energy storage is reduced

Engineering Contradiction:
Improveovervoltage protectionVSAvoidoverall energy storage
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent performs preliminary impedance measurement and characterization of each cell before charging. By knowing the impedance characteristics in advance, the charging current can be individually optimized for each cell, allowing all cells to be charged closer to their maximum capacity without risking overvoltage, thus increasing overall energy storage while maintaining protection.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If impedance variations between cells are not considered, then balancing complexity is reduced, but charging optimization is lost

Engineering Contradiction:
Improvebalancing complexityVSAvoidcharging optimization
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent replaces complex voltage-based balancing mechanisms with simpler impedance-based measurement and control. By using impedance measurements during normal charging/discharging cycles rather than complex relaxation and voltage equalization procedures, the system achieves charging optimization without significantly increasing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables higher energy storage by ensuring all cells in the energy storage module reach the upper voltage threshold, allowing for greater energy extraction during discharging and optimizing energy storage efficiency without requiring relaxation phases or prior knowledge of cell states.

Implementation Method 1

discharging individual energy storage cells by way of a respective resistor that is connected in parallel with a respective energy storage cell

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11411411B2Device and method for balancing an energy storage module
Publication Date: 2022.08.09 BAYERISCHE MOTOREN WERKE AG
  • US11411411B2 patent drawing
  • US11411411B2 patent drawing
  • US11411411B2 patent drawing

AI summary

A device balances an energy storage module having multiple energy storage cells connected in series. The device includes: an interface for communication with a monitoring electronics system of the energy storage module; a charge determining device for determining a relative electrical charge quantity based on respective cell voltages and a respective resting voltage characteristic curve for each energy storage cell; a balancing requirement calculation unit for determining a respective relative balancing requirement by forming a difference between the relative electrical charge quantity of a respective energy storage cell and the relative electrical charge quantity of the energy storage cell for which the lowest relative electrical charge quantity was determined, for every energy storage cell with the exception of the energy storage cell for which the lowest relative electrical charge quantity was determined, and for determining an absolute balancing requirement for each energy storage cell; a discharging circuit which is configured to be connected to the energy storage module in such a way that a respective energy storage cell can be separately discharged by the discharging circuit; and a control device that can control the discharging circuit in such a way that the respective determined absolute balancing requirement can be removed from the respective energy storage cells.