Energy Cell Circumference Measurement With Thermal Compensation

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Solution Overview

Problem

Existing technologies lack a systematic method to measure the dimensional changes of rechargeable energy cells during cyclical charging and discharging events, which are crucial for understanding volumetric changes and their reversibility.

Innovation Solution

A system comprising a wire cable, tensioning system, and measurement system, including linear displacement transducers, is used to determine the dimensional parameters of energy cells by looping the cable around the cell's periphery and applying tensile forces at tangents, allowing for measurements during charge/discharge cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a wire cable is looped around the energy cell to measure dimensional changes, then measurement capability is provided, but the cable's own dimensional changes due to temperature fluctuations interfere with measurement accuracy

Engineering Contradiction:
Improvedimensional measurement accuracyVSAvoidthermal expansion interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by selecting materials with specific thermal expansion characteristics. The wire cable is made from an alloy (such as invar) with low thermal expansion coefficient, while the tensioning members are made from materials with high thermal expansion coefficients. This differential parameter selection allows the system to compensate for thermal effects - when temperature changes cause the cable to expand or contract, the tensioning members expand or contract by different amounts, creating a compensating effect that maintains measurement accuracy despite temperature fluctuations.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If tension is applied to the wire cable to maintain contact with the cell, then measurement stability is improved, but the tensioning mechanism adds system complexity

Engineering Contradiction:
Improvemeasurement stabilityVSAvoidtensioning system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements self-service through the self-adjusting tensioning mechanism. The tensioning members (such as springs or elastomeric elements) automatically adjust their tension based on the energy cell's dimensional changes. As the cell expands or contracts during charge/discharge cycles, the tensioning members automatically maintain appropriate contact pressure without requiring external control or adjustment. This self-regulating property provides measurement stability while keeping the system relatively simple, as the tensioning mechanism responds autonomously to cell dimensional changes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of reversible and irreversible volumetric changes in energy cells, facilitating the differentiation between intercalation-induced and side reaction-induced volume changes, thereby improving the understanding and management of energy cell performance.

Implementation Method 1

The measurement system includes a first linear displacement transducer and a second linear displacement transducer that are in communication with a controller

Methodology Applied
Scientific EffectLinear displacement transduction: Displacement

Implementation Method 2

The wire cable being fabricated from a nickel-iron alloy, including an invar alloy

Methodology Applied
Scientific EffectLow thermal expansion: Zero Thermal Expansion

Data Source

PatentUS12435975B2Measurement system and method for an energy cell
Publication Date: 2025.10.07 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US12435975B2 patent drawing
  • US12435975B2 patent drawing
  • US12435975B2 patent drawing

AI summary

A system for measuring a dimension of an energy cell includes a wire cable, a tensioning system, and a measurement system. The wire cable includes a first end and a second end, and is disposable about an outer periphery of an energy cell. The tensioning system includes a first tensioner attached to a first end of the wire cable and a second tensioner attached to a second end of the wire cable. The measurement system includes a first linear displacement transducer and a second linear displacement transducer that are in communication with a controller. The first linear displacement transducer is connected to the first tensioner, and the second linear displacement transducer is connected to the second tensioner. The measurement system is operative to determine a dimensional parameter of the energy cell.