Cell Culture Device Discontinuous Surface Spheroid Agglomeration

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Solution Overview

Problem

In 3-dimensional cell culture systems, spheroids tend to agglomerate, leading to reduced accessibility of nutrients for cells in the center, resulting in cell death and metabolic reduction, which complicates experiments requiring precise spheroid numbers.

Innovation Solution

A cell culture device with a discontinuous surface in the base of the chamber, such as grooves or holes, is used to trap individual spheroids, preventing agglomeration and maintaining their individuality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If spheroids are cultured in a continuous flat surface, then cell culture is simple and straightforward, but spheroids agglomerate and fuse together forming large tissues making it impossible to determine precise spheroid numbers

Engineering Contradiction:
Improveease of cell cultureVSAvoidspheroid number determination
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The base surface is segmented into multiple discrete wells, each well acting as an independent compartment that can hold a single spheroid. This segmentation prevents spheroids from agglomerating across the entire surface while maintaining ease of culture through the simple well structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each well is designed with specific local characteristics (concave shape, appropriate dimensions) that are optimized for holding and maintaining individual spheroids. The local quality of each well ensures precise spheroid containment while the overall system remains simple to manufacture and use.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If spheroids are allowed to agglomerate freely, then cell culture process is simple, but cells in the middle of agglomerated spheroids have less access to nutrients leading to cell death and reduced metabolic activity

Engineering Contradiction:
Improvecell culture processVSAvoidcell viability and metabolic activity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

By segmenting the culture surface into individual wells, each spheroid is isolated and prevented from forming large agglomerates. This ensures that all cells within each spheroid maintain adequate access to nutrients while keeping the culture process simple and straightforward.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wells are pre-formed with specific dimensions and shapes that are optimized to hold spheroids of predetermined sizes. This preliminary preparation ensures that when spheroids are placed in the wells, they are automatically positioned to prevent agglomeration and ensure proper nutrient access without requiring additional intervention.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If a discontinuous surface with wells is used to prevent spheroid agglomeration, then precise spheroid numbers can be maintained, but device structure becomes more complex

Engineering Contradiction:
Improvespheroid number determinationVSAvoidbase surface structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The base surface is divided into multiple simple well structures, each capable of holding a single spheroid. This segmentation provides precise control over spheroid numbers while maintaining relative simplicity through the repetitive, modular well design that can be easily manufactured.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The well structure serves multiple functions simultaneously: it contains individual spheroids, prevents agglomeration, provides a standardized platform for precise counting, and maintains ease of manufacture through its simple geometric form. This multi-functionality reduces the need for additional complex components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12163111B2Cell culture device
Publication Date: 2024.12.10 PHILIP MORRIS PRODUCTS SA
  • US12163111B2 patent drawing
  • US12163111B2 patent drawing
  • US12163111B2 patent drawing

AI summary

There is described a method of reducing or preventing the agglomeration of spheroids comprising the use of a cell culture device comprising: a cell culture chamber comprising a base and side walls extending from the base to enclose a volume of the cell culture chamber; an inlet in the base or side walls of the cell culture chamber adapted for fluid communication into the chamber; and an outlet in the base or side walls of the cell culture chamber adapted for fluid communication out of the chamber; wherein the base of the cell culture chamber comprises a discontinuous surface adapted to reduce or prevent the agglomeration of spheroids.