Electrochemical Cell Harness Layout for Short-Circuit Isolation

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Solution Overview

Problem

Existing energy storage devices face challenges in preventing short-circuiting and carry current between electrochemical cells, which can lead to reduced efficiency and safety concerns.

Innovation Solution

The proposed energy storage device includes a plurality of electrochemical cells with at least two of the positive electrode, negative electrode, and electrolyte in a liquid state, along with external harnesses configured to hold wires in electrical isolation. The harnesses are positioned between electrochemical cells and made of insulating materials, such as ceramic, to prevent electrical contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If wires are positioned close to electrochemical cells to reduce device size, then device compactness is improved, but the risk of short-circuiting and carry current between cells increases

Engineering Contradiction:
Improvedevice sizeVSAvoidshort-circuit prevention
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent introduces harnesses made of insulating materials (such as ceramic materials) as intermediary components between the wires and the electrochemical cells. These harnesses hold the wires in electrical isolation from the cells and from each other, preventing short-circuiting and carry current while allowing the wires to be positioned close to the cells for compact device design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If insulating harnesses are positioned between electrochemical cells to prevent short-circuiting, then safety and reliability are improved, but device complexity increases

Engineering Contradiction:
Improveshort-circuit preventionVSAvoidharness configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The harnesses serve multiple functions simultaneously: they provide electrical insulation between wires and cells, hold wires in proper positioning, and prevent carry current between cells. This multi-functionality reduces the need for separate components for each function, thereby minimizing the increase in device complexity while achieving reliable short-circuit prevention.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents short-circuiting and carry current between electrochemical cells, enhancing the safety and efficiency of the energy storage device.

Implementation Method 1

The plurality of harnesses is configured to hold a plurality of wires in electrical isolation from one another... the plurality of harnesses comprises an insulating material... the insulating material is a ceramic material

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS20250183488A1Energy storage devices
Publication Date: 2025.06.05 AMBRI INC
  • US20250183488A1 patent drawing
  • US20250183488A1 patent drawing
  • US20250183488A1 patent drawing

AI summary

The present disclosure provides an electrochemical storage device comprising a plurality of electrochemical cells and a plurality of harnesses which are configured to hold a plurality of wires spaced apart from another wire and/or an electrochemical cell. The present disclosure further provides an electrochemical storage device comprising a plurality of electrochemical cells and a set of at least two metal plates coupled to an enjoining stack of non-planar metal sheets.