Electrochemical Cell Interlayer Control for Dendrite Prevention

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Solution Overview

Problem

Dendrite formation in electrochemical cells leads to safety issues such as short circuiting and heat generation, which can result in fires and thermal decomposition.

Innovation Solution

Incorporating an interlayer with electroactive material between the anode and cathode, and using a battery management system (BMS) to detect and manage dendrite growth by maintaining a voltage difference below a threshold, dissolving or preventing dendrites through controlled voltage modulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If dendrites are allowed to grow in electrochemical cells, then capacity utilization improves, but safety deteriorates due to short circuiting and heat generation

Engineering Contradiction:
Improvecapacity utilizationVSAvoidsafety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An interlayer containing electroactive material is inserted between the anode and cathode separators. This interlayer acts as an intermediary that can detect dendrite formation through voltage changes and dissolve dendrites by modulating the voltage difference between the cathode and anode, thereby preventing short circuits while allowing capacity utilization

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system uses voltage difference monitoring between the cathode and anode as a feedback mechanism. When dendrites form, they create localized short circuits that change the voltage difference. The BMS detects these changes and modulates the voltage to dissolve dendrites, creating a closed-loop feedback system that maintains safety during operation

Inventive Principle:
Principle #23Feedback

2Power

If voltage difference between cathode and anode is increased to improve performance, then power output improves, but dendrite formation increases

Engineering Contradiction:
Improvepower outputVSAvoiddendrite formation
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The voltage difference between cathode and anode is made dynamic rather than static. The BMS continuously monitors and adjusts the voltage difference based on cell conditions, increasing it when safe to improve power output and decreasing it when dendrite formation risk is detected, allowing the system to adapt to changing conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the voltage parameter dynamically to control dendrite formation. By modulating the voltage difference between cathode and anode based on detected conditions, the system can operate at higher voltages for improved power when safe, and reduce voltage to prevent dendrite formation when necessary

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents dendrite growth, ensuring safety by detecting and mitigating dendrites before they cause damage, thereby reducing the risk of fires and thermal runaway.

Implementation Method 1

a power source electrically connected to the proximal end of the cathode and the proximal end of the interlayer, the power source configured to maintain a voltage difference between the cathode and the interlayer below a threshold value

Methodology Applied
Scientific EffectVoltage control: Electric Field

Implementation Method 2

Dendrite formation in electrochemical cells can lead to short circuiting and heat generation. Heat generation in electrochemical cells is a safety issue that can have dangerous results.

Methodology Applied
Scientific EffectElectrochemical reaction heat generation: Joule Heating

Data Source

PatentUS20260074302A1Systems and methods for minimizing and preventing dendrite formation in electrochemical cells
Publication Date: 2026.03.12 24M TECHNOLOGIES INC
  • US20260074302A1 patent drawing
  • US20260074302A1 patent drawing
  • US20260074302A1 patent drawing

AI summary

Embodiments described herein relate to electrochemical cells with dendrite prevention mechanisms. In some aspects, an electrochemical cell can include an anode disposed on an anode current collector, a cathode disposed on a cathode current collector, the cathode having a first thickness at a proximal end of the cathode and a second thickness at a distal end of the cathode, the second thickness greater than the first thickness, a first separator disposed on the anode, a second separator disposed on the cathode, an interlayer disposed between the first separator and the second separator, the interlayer including electroactive material and having a proximal end and a distal end, and a power source electrically connected to the proximal end of the cathode and the proximal end of the interlayer, the power source configured to maintain a voltage difference between the cathode and the interlayer below a threshold value.