Battery Cell Parameter Estimation Using EIS and CC-CV Profiles

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Solution Overview

Problem

Existing methods for determining battery cell parameters, such as those used in Li-ion cells, are costly and time-consuming, often requiring destructive testing and are inaccurate due to the lack of supplier-provided data, and fail to account for cell aging and variations among cells from different suppliers.

Innovation Solution

A method using Electrochemical Impedance Spectroscopy (EIS) and Constant Current-Constant Voltage (CC-CV) charge-Constant Current (CC) discharge responses to estimate parameters like electrode impedance and state of charge (SOC) through an EIS model and Reduced Order Model (ROM), allowing for non-destructive and cost-effective parameter estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If destructive testing and electron microscopy techniques are used to determine cell parameters, then measurement precision is improved, but loss of time and manufacturing cost increase significantly

Engineering Contradiction:
Improvecell parameter accuracyVSAvoidparameter determination time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces destructive mechanical testing and complex electron microscopy with electrical measurement techniques (EIS and voltage relaxation methods). This substitution allows parameter extraction through non-destructive electrical signals, dramatically reducing time and cost while maintaining measurement precision for cell parameters like resistance and capacitance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates an equivalent electrical circuit model that replicates the complex electrochemical behavior of the battery cell. By measuring voltage responses and fitting them to the equivalent circuit model, the system extracts parameters without physically dissecting or destroying the cell, thus saving time and enabling repeated measurements.

Inventive Principle:
Principle #26Copying

2Measurement precision

If destructive testing techniques are used to determine cell parameters, then measurement precision is improved, but manufacturing cost increases significantly

Engineering Contradiction:
Improvecell parameter accuracyVSAvoidparameter determination cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive destructive testing equipment and electron microscopy facilities with simple electrical measurement setups. This substitution dramatically reduces manufacturing costs while maintaining the ability to accurately determine cell parameters through standard battery testing equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses inexpensive electrical test signals and equivalent circuit models instead of expensive destructive testing procedures. The method employs low-cost voltage measurements and computational fitting to extract parameters, making the process economically viable for mass production and quality control.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If traditional equivalent circuit models are used for battery state estimation, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvemodel complexityVSAvoidbattery state estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent enhances the traditional equivalent circuit model by dynamically extracting and updating electrical parameters (resistance, capacitance, inductance) from EIS and voltage relaxation measurements. This allows the model to adapt to cell aging and state changes, improving estimation accuracy while maintaining the simplicity of the circuit model structure.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If cell parameters are not updated to account for aging, then ease of operation is maintained, but reliability deteriorates

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidstate prediction accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent performs preliminary extraction of cell parameters from EIS and voltage relaxation measurements during normal operation. These parameters are stored and used to update the equivalent circuit model before state estimation is performed, ensuring that aging effects are accounted for without adding complexity to the real-time operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where cell parameters are continuously extracted from measurements and used to update the state of charge estimation. This feedback loop ensures that the model remains accurate as the cell ages, improving reliability while maintaining ease of operation through automated parameter updates.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately estimates cell parameters, including geometric, kinetic, and thermodynamic properties, enabling precise state prediction and update detection, thus improving battery management systems (BMS) efficiency and accuracy.

Implementation Method 1

obtaining, by a device, an Electrochemical Impedance Spectroscopy (EIS) spectrum and a Constant Current-Constant Voltage (CC-CV) charge-Constant Current (CC) discharge response of the cell

Methodology Applied
Scientific EffectElectrochemical Impedance Spectroscopy: Electrical Impedance Tomography

Implementation Method 2

Constant Current-Constant Voltage (CC-CV) charge-Constant Current (CC) discharge response of the cell

Methodology Applied
Scientific EffectElectrochemical charge-discharge: Battery (electricity)

Data Source

PatentUS12456740B2Methods and systems for estimating parameters of a cell at various charge-discharge profiles
Publication Date: 2025.10.28 SAMSUNG ELECTRONICS CO LTD
  • US12456740B2 patent drawing
  • US12456740B2 patent drawing
  • US12456740B2 patent drawing

AI summary

A method for estimating a plurality of parameters pertaining to an electrochemical model of a cell may include: obtaining, by a device, an Electrochemical Impedance Spectroscopy (EIS) spectrum and a Constant Current-Constant Voltage (CC-CV) charge-Constant Current (CC) discharge response of the cell; extracting, by the device, a plurality of features from the EIS spectrum and a plurality of features from the CC-CV charge-CC discharge response of the cell; and estimating, by the device, the plurality of parameters based on at least one of the plurality of features of the EIS spectrum and at least one of the plurality of features of the CC-CV charge-CC discharge response of the cell.