Cellular Pole Foundation Structure for Stress Load Distribution

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Solution Overview

Problem

Conventional foundation structures for vertical poles, such as streetlights and cellular towers, are inefficient in terms of material usage, production time, and cost, and are prone to corrosion due to their reliance on concrete and embedded anchor bolts.

Innovation Solution

A cellular foundation structure with internal vertical walls and a pole cap that distributes stress loads, uses additive technology for fabrication, and incorporates a tapered design to reduce material usage and installation time, while minimizing corrosion risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional concrete foundations with embedded anchor bolts are used, then structural stability is achieved, but material usage increases and corrosion resistance decreases

Engineering Contradiction:
Improvecorrosion resistanceVSAvoidmaterial usage
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The foundation employs a cellular structure with voids that reduce material quantity while maintaining structural integrity. The cellular design provides inherent corrosion resistance by eliminating the need for embedded metal anchor bolts in concrete, thereby reducing both material usage and corrosion susceptibility.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The foundation combines cellular structural elements with alternative anchoring mechanisms that eliminate the need for traditional concrete-with-embedded-bolts construction. This composite approach uses the cellular structure itself as both the load-bearing element and the corrosion-resistant feature.

Inventive Principle:
Principle #40Composite materials

2Strength

If conventional concrete foundations are used, then structural strength is achieved, but production time increases

Engineering Contradiction:
Improvestructural strengthVSAvoidproduction time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The foundation is segmented into modular cellular units that can be pre-fabricated and then assembled. This segmentation allows for parallel production of multiple foundation units simultaneously, significantly reducing overall production time while maintaining structural strength through the distributed cellular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cellular foundation structure can be pre-fabricated in controlled manufacturing environments before installation at the site. This preliminary action enables quality control and structural strength verification during manufacturing, while expediting on-site installation compared to pouring conventional concrete foundations.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If conventional foundations with embedded bolts are used, then pole anchoring is achieved, but installation complexity increases

Engineering Contradiction:
Improvepole anchoring stabilityVSAvoidinstallation complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the complex embedded anchor bolt system from the foundation design. Instead of embedding bolts in concrete during construction, the cellular structure provides anchoring through its inherent geometric configuration and material properties, dramatically simplifying the installation process while maintaining pole anchoring stability.

Inventive Principle:
Principle #2Taking out (Extraction)

4Strength

If solid material foundations are used, then structural integrity is achieved, but material cost increases

Engineering Contradiction:
Improvestructural integrityVSAvoidmaterial cost
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The cellular structure uses porous or void-containing material configuration to achieve structural integrity with reduced material quantity. The geometric arrangement of cells provides structural strength while using significantly less material compared to solid foundations, thereby reducing material cost while maintaining structural integrity.

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS12503825B2Foundation structural design with cells configured to redirect and distribute stress loads
Publication Date: 2025.12.23 EXPOSURE ILLUMINATION ARCHITECTS INC
  • US12503825B2 patent drawing
  • US12503825B2 patent drawing
  • US12503825B2 patent drawing

AI summary

A structural design of a foundation that is configured to reduce size, fabrication time, material usage and installation time by prefabricated machine produced structural cellular and/or volumetric design that distributes and redirects stress loads from the above over extended exterior surface contact areas of a below grade embedded foundation.