Cellular Shade Rail Guided by Flexible Tape for Precise Positioning

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Solution Overview

Problem

Conventional coverings for architectural openings, such as sliding glass doors, lack flexibility and control in terms of positioning and aesthetic appeal, limiting their functionality and user preference.

Innovation Solution

A transversely collapsible cellular shade system with a movable vertical rail guided by a flexible metal tape, allowing the shade to be positioned at any location within the opening, providing both extended and retracted positions while maintaining structural rigidity and aesthetic appeal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional coverings are used for architectural openings, then the structure is simple, but the positioning flexibility and control are limited

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The shade is divided into multiple cellular sections that can independently collapse and expand, allowing the covering to be positioned at various locations while maintaining structural integrity. The flexible metal tape is also segmented with multiple engagement points along its length, enabling selective attachment to the rail at different positions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static conventional covering to a dynamic adjustable system where the shade can be moved along the rail and positioned at any location. The flexible metal tape allows for smooth, continuous movement while maintaining control, enabling the covering to adapt to different positioning requirements.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a movable rail system is implemented for positioning, then positioning control is improved, but the device complexity increases

Engineering Contradiction:
Improvepositioning controlVSAvoidrail system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The flexible metal tape acts as an intermediary element between the movable rail and the shade, providing a simple yet effective mechanism for positioning control. The tape's ability to flex and engage at multiple points allows for easy adjustment without requiring complex motors, sensors, or control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The flexible metal tape functions as a thin, adaptable component that provides positioning control through its physical properties rather than mechanical complexity. Its flexibility allows it to conform to the rail while maintaining engagement, enabling smooth movement and precise positioning without heavy or complex mechanisms.

Inventive Principle:
Principle #30Flexible shells and thin films

3Volume of moving object

If the shade is made retractable, then space efficiency is improved, but the structural rigidity may be compromised

Engineering Contradiction:
Improveretracted spaceVSAvoidstructural rigidity
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The cellular shade structure allows the fabric to collapse into a compact, nested configuration when retracted, similar to nested dolls. The vertical cells fold into each other, creating a neat stack that minimizes retracted volume while maintaining the ability to extend fully when needed, preserving structural rigidity in the extended position.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system combines different materials with complementary properties: the cellular fabric provides flexibility and collapse capability for compact retraction, while the rigid rail and flexible metal tape provide structural support and positioning control. This composite approach allows the shade to be both retractable and structurally sound.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS7513291B2Control system for vertical covering for architectural openings
Publication Date: 2009.04.07 HUNTER DOUGLAS INC
  • US7513291B2 patent drawing
  • US7513291B2 patent drawing
  • US7513291B2 patent drawing

AI summary

A covering for an architectural opening includes a fabric adapted to be extended across the opening or retracted adjacent one side of the opening. The fabric has one fixed edge along one side of the opening and an opposite movable edge. The movable edge is guided by a flexible metal tape disposed in a generally Z-shaped configuration that extends slidably along the movable edge of the fabric and in opposite perpendicular directions at opposite ends of the movable edge for variable lengths.