Cellulose Acetate Membranes for Li+/Mg2+ Separation in Brines

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Solution Overview

Problem

Current methods for lithium extraction from lithium-containing brines face challenges due to the coprecipitation of magnesium ions, leading to significant yield loss and high costs, especially in resource-strained areas, where expensive chemical reagents are required for separation, and existing membranes lack sufficient selectivity and stability at high ionic strengths.

Innovation Solution

Development of dense, nonporous, isotropic cellulose acetate membranes with controlled thickness and acetylation levels, which provide high lithium-to-magnesium selectivity and stability across varying ionic strengths, allowing for efficient separation of lithium from magnesium in brine solutions using a potential bias to influence ion flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional precipitation methods are used to separate lithium from magnesium, then magnesium can be precipitated, but lithium yield decreases significantly due to coprecipitation

Engineering Contradiction:
Improvemagnesium precipitation efficiencyVSAvoidlithium yield
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent employs nanofiltration membranes with specific pore structures and surface properties that enable selective ion transport. The membranes have pore sizes and charge densities tuned to allow lithium ions to pass while retaining magnesium ions, achieving separation without coprecipitation losses.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention changes the separation mechanism from chemical precipitation to physical membrane filtration. By controlling membrane parameters such as pore size, charge density, and hydrophilicity, the system achieves selective lithium transport while preventing magnesium coprecipitation, maintaining high lithium yield.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If nanofiltration membranes are used for lithium separation, then direct extraction is possible, but selectivity at high ionic strengths is insufficient

Engineering Contradiction:
Improvedirect extraction capabilityVSAvoidmembrane selectivity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent develops composite nanofiltration membranes combining multiple functional materials with complementary properties. The composite structure integrates materials with high lithium affinity, appropriate pore structures, and enhanced stability at high ionic strengths, achieving both direct extraction capability and maintained selectivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention modifies specific regions of the membrane with functional groups or coatings that enhance lithium selectivity. The membrane exhibits different properties at different locations: the bulk provides structural stability while surface-modified regions provide selective lithium transport even in high ionic strength environments.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If existing membranes are used for lithium extraction, then separation can be performed, but performance degrades at high salt concentrations

Engineering Contradiction:
Improveseparation capabilityVSAvoidmembrane stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs membranes with controlled thickness and optimized composition that provide sufficient separation performance for the extraction process. The membranes are designed to maintain stability and selectivity throughout the operational lifetime required for brine processing, balancing performance with operational durability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membranes achieve lithium-to-magnesium selectivity ratios of up to 1000, maintaining performance and selectivity even at high salt concentrations, reducing the need for expensive reagents and enhancing the efficiency of lithium extraction processes.

Implementation Method 1

The selectivity of a membrane to two species is defined as the ratio of the permeability of those two species. The permeability can be determined via a diffusion or direct osmosis experiment

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 2

The permeability can be determined via a diffusion or direct osmosis experiment, by dividing the molar flux of the species by the total driving force

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

The selectivity of nanofiltration membranes is highly variable depending on the feed composition. Nanofiltration membranes reject ions based on a combination of size-sieving and charge-sieving effects

Methodology Applied
Scientific EffectSize-sieving: Molecular Sieve

Implementation Method 4

Nanofiltration membranes reject ions based on a combination of size-sieving and charge-sieving effects

Methodology Applied
Scientific EffectCharge-sieving: Electrostatic Induction

Implementation Method 5

allowing for efficient separation of lithium from magnesium in brine solutions using a potential bias to influence ion flow

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Data Source

PatentUS20240226813A9Polymeric materials and methods for selective ion separation or transport
Publication Date: 2024.07.11 ENERGY EXPLORATION TECHNOLOGIES INC
  • US20240226813A9 patent drawing
  • US20240226813A9 patent drawing
  • US20240226813A9 patent drawing

AI summary

Membrane materials and methods are disclosed for selectively separating or transporting ions in liquid media. In embodiments, the membranes comprise cellulose acetate polymer films having high cation, monovalent/divalent, and/or Li+/Mg2+ selectivity. Systems and methods for use of such membranes, including the direct extraction of lithium (DLE) from natural brines and other resources, also are disclosed.