Cellulose Aerosol Component With High Permeability Inner Sheet

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Solution Overview

Problem

Existing aerosol provision systems for tobacco products face challenges in managing the temperature of the aerosol and the mouthpiece, particularly due to the use of aerosol-former materials that can increase the aerosol mass and maintain a higher temperature, leading to an undesirable mouthpiece temperature.

Innovation Solution

A component for an aerosol provision system is designed with a tubular body made of cellulose-based material sandwiched between inner and outer sheet materials, where the inner sheet material has a high permeability of at least 200 CU, facilitating heat transfer and moisture absorption to cool the aerosol and reduce the mouthpiece temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If aerosol-former materials are used to increase aerosol mass, then aerosol generation is improved, but mouthpiece temperature increases to an undesirable level

Engineering Contradiction:
Improveaerosol massVSAvoidmouthpiece temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent introduces a cooling component as an intermediary element between the aerosol generation source and the mouthpiece. This component actively mediates the thermal interaction by providing a cooling effect that counteracts the heat generated by aerosol-former materials, thus resolving the contradiction between increasing aerosol mass and controlling mouthpiece temperature.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the thermal parameters of the delivery system by incorporating cooling mechanisms that alter the temperature profile of the aerosol and mouthpiece. This parameter change allows the system to maintain higher aerosol mass while keeping mouthpiece temperature within acceptable ranges through active thermal management.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If high permeability sheet material is used, then heat transfer and moisture absorption are improved, but manufacturing complexity increases

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent employs porous sheet materials with high permeability (at least 200 CU) as a core component of the cooling system. These porous materials naturally provide heat transfer and moisture absorption functions through their structure, eliminating the need for complex active cooling mechanisms while achieving the desired thermal management performance.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively reduces the temperature of the aerosol and the mouthpiece, improving the sensory performance and user experience by ensuring a cooler aerosol and a more comfortable mouthpiece temperature.

Implementation Method 1

the inner sheet material comprises a porous sheet material having a permeability of at least 200 CU

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

a tubular body of cellulose-based material sandwiched between inner and outer sheet materials

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250169533A1A component for a delivery system and a method and apparatus for manufacturing a component for a delivery system
Publication Date: 2025.05.29 NICOVENTURES TRADING LTD
  • US20250169533A1 patent drawing
  • US20250169533A1 patent drawing
  • US20250169533A1 patent drawing

AI summary

A component for an article for use in or as an aerosol provision system, the component including a tubular body of cellulose-based material sandwiched between inner and outer sheet materials, wherein the inner sheet material has a permeability of at least 200 CU. Also described is an article for use in or as an aerosol provision system, a method of manufacturing a component, and an apparatus configured for manufacturing a component.