Cross-Metathesis of Cellulose Esters for Soluble Derivatives

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Solution Overview

Problem

Current methods for synthesizing polysaccharide derivatives, particularly cellulose derivatives, face challenges in achieving cross-metathesis reactions without self-metathesis, leading to insoluble and crosslinked products, which limits the diversity of available polysaccharide-based materials for demanding applications.

Innovation Solution

The use of Hoveyda-Grubbs' 2nd generation catalyst for cross-metathesis of cellulose esters with terminal olefins, such as cellulose alkanoate undecenoates, in the presence of acrylic acid as both solvent and reagent, along with the addition of free radical scavengers to prevent oligomerization and maintain solubility, allows for the synthesis of soluble and stable polysaccharide derivatives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If cross-metathesis reactions are performed on polysaccharide derivatives with terminal olefins, then diverse polysaccharide-based materials can be synthesized, but self-metathesis occurs leading to insoluble and crosslinked products

Engineering Contradiction:
Improvediversity of polysaccharide-based materialsVSAvoidsolubility of polysaccharide derivatives
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by carefully controlling reaction conditions including temperature, catalyst loading (0.5-5 mol%), and stoichiometry to favor cross-metathesis over self-metathesis. The use of specific solvents and reaction time parameters enables selective formation of desired cross-metathesis products while minimizing insoluble byproducts

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs metal carbene complexes as intermediary catalysts to mediate the metathesis reaction. These catalysts facilitate controlled bond rearrangement between terminal olefins on different polysaccharide chains, enabling cross-metathesis while preventing uncontrolled self-metathesis that would lead to crosslinking and insolubility

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If strong acid or base catalysts are used for polysaccharide derivative synthesis, then reaction proceeds efficiently, but sensitive moieties are damaged

Engineering Contradiction:
Improvereaction efficiencyVSAvoidintegrity of sensitive moieties
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces the mechanical/chemical force of strong acid or base catalysts with metal carbene complex catalysts that operate through coordinated insertion mechanisms. This substitution of catalytic mechanism allows the reaction to proceed under mild conditions that preserve sensitive functional groups while maintaining productive reaction rates

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameter of catalyst type from strong acids/bases to metal carbene complexes, which operate through different chemical mechanisms. This parameter change enables the reaction to proceed efficiently without the harsh conditions that would damage sensitive moieties in the polysaccharide structure

Inventive Principle:
Principle #35Parameter changes

3Strength

If self-metathesis is allowed to occur, then crosslinked products are formed, but the products become insoluble and difficult to process

Engineering Contradiction:
Improvecrosslinking densityVSAvoidprocessability of polysaccharide products
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent applies partial action by controlling the extent of metathesis reaction through stoichiometry and reaction conditions. By using controlled catalyst loading and reaction time, the process achieves sufficient cross-metathesis for material diversity while preventing excessive crosslinking that would cause insolubility and processing difficulties

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent changes physical parameters such as reaction temperature, solvent selection, and catalyst concentration to control the degree of crosslinking. These parameter adjustments ensure that cross-metathesis produces soluble, processable materials with the desired level of structural complexity without forming insoluble networks

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the rapid and efficient synthesis of polysaccharide derivatives with diverse functional groups, overcoming the limitations of previous methods by achieving high conversion to soluble cross-metathesis products and preserving the double bond stability, suitable for applications in drug delivery and other demanding uses.

Implementation Method 1

In olefin metathesis, metal carbene complexes are used to rearrange double bonds in carbon skeletons with high functional group tolerance and under mild reaction conditions

Methodology Applied
Scientific EffectOlefin metathesis: Chemical Bonding

Implementation Method 2

the addition of free radical scavengers to prevent oligomerization and maintain solubility

Methodology Applied
Scientific EffectFree radical scavenging: Oxidation

Data Source

PatentUS10738134B2Cross-metathesized polysaccharide derivatives and processes for preparing them
Publication Date: 2020.08.11 VIRGINIA TECH INTELLECTUAL PROPERTIES INC
  • US10738134B2 patent drawing
  • US10738134B2 patent drawing
  • US10738134B2 patent drawing

AI summary

Methods for the cross-metathesis of polysaccharides with one or more olefin-terminated side chains and cross-metathesized products are described. In an exemplary embodiment, a method for the synthesis of cellulose ω-carboxyesters via olefin cross-metathesis is described. Conditions of the reactions were relatively mild and the olefin-substituted polysaccharides and the appropriate monomeric olefin partners appear to follow Grubbs rules as summarized herein. The compounds and methods may be useful for structure-property studies, particularly those aimed at developing polymers for drug delivery, such as for controlled-release drug delivery systems, controlled-release coatings, increasing bioavailability of drugs, and maintaining drug supersaturation in the GI tract.