Cellulose Ester Composition with Citrate Plasticizer for Water Spot Suppression

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Solution Overview

Problem

Cellulose esters exhibit poor thermoplasticity and are prone to water spots in molded articles, limiting their mechanical strength and fluidity.

Innovation Solution

A cellulose ester composition comprising 100 parts of a cellulose ester, 19-45 parts of a citrate-based compound with low water solubility, and 1-9 parts of an adipate-based compound, which enhances fluidity and suppresses water spots in molded articles while improving flexural modulus and impact strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a plasticizer is added to improve thermoplasticity, then fluidity and mechanical strength are improved, but water spots occur on the molded article surface

Engineering Contradiction:
ImprovethermoplasticityVSAvoidwater spots
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention changes the chemical composition parameters by selecting specific plasticizers with low water solubility (citrate-based compounds with solubility ≤2g/100mL) and controlling their content within 19-45 parts by mass per 100 parts of cellulose ester. This parameter optimization prevents water spots while maintaining thermoplasticity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite plasticizer system combining citrate-based compounds (19-45 parts) with adipate-based compounds (1-9 parts) to achieve synergistic effects. This composite approach improves both thermoplasticity and water spot resistance compared to single plasticizers

Inventive Principle:
Principle #40Composite materials

2Productivity

If plasticizer content is increased to improve fluidity, then molding processability is improved, but mechanical strength deteriorates

Engineering Contradiction:
ImprovefluidityVSAvoidmechanical strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The invention optimizes plasticizer content parameters within specific ranges (citrate: 19-45 parts, adipate: 1-9 parts per 100 parts cellulose ester) to achieve the balance between fluidity and mechanical strength, avoiding both insufficient and excessive plasticizer addition

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional plasticizers are used to improve thermoplasticity, then processing is facilitated, but flexural modulus and impact strength are insufficient

Engineering Contradiction:
ImproveprocessingVSAvoidflexural modulus and impact strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The invention employs a composite plasticizer system where citrate-based compounds (providing low water solubility and good thermoplasticity) are combined with adipate-based compounds (enhancing mechanical properties). This composite formulation achieves both ease of processing and high flexural modulus with good impact strength

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20240191058A1Cellulose ester composition and molded article
Publication Date: 2024.06.13 DAICEL MIRAIZU LTD
  • US20240191058A1 patent drawing
  • US20240191058A1 patent drawing

AI summary

To provide a cellulose ester composition having good fluidity and being capable of providing a molded article that can suppress occurrence of a water spot. A cellulose ester composition containing: (A) 100 parts by mass of a cellulose ester, (B) from 19 to 45 parts by mass of a citrate-based compound having a solubility in water of 2 g/100 mL or less, and (C) from 1 to 9 parts by mass of an adipate-based compound.