Cement Slurry Marker for Identifying Flow Sources

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Solution Overview

Problem

Current cementing systems in subterranean wells face challenges in accurately assessing the integrity and effectiveness of cement placement, particularly when microchannels and defective bonds are present, which can lead to uncertain well test results due to potential commingling of fluids from different reservoirs.

Innovation Solution

Incorporating marker dyes into cement slurries that are released into produced fluids, allowing for the identification of fluid origins and confirmation of cement isolation effectiveness by measuring the presence of these markers in fluids produced from different reservoir layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If diagnostic logs are used to assess cement placement quality, then cement isolation effectiveness can be evaluated, but uncertainty remains when microchannels or defective bonds are present

Engineering Contradiction:
Improvecement isolation assessment accuracyVSAvoidwell test result reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

A marker dye is introduced as an intermediary substance mixed into the cement slurry before placement. This marker serves as a tracer that passes through microchannels and defective bonds if present, providing direct evidence of cement isolation effectiveness. The marker dye enables visual confirmation of fluid pathways without requiring interpretation of indirect log data, thereby resolving the uncertainty in assessing cement quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention utilizes color changes through marker dyes incorporated into cement slurry to visually indicate fluid flow paths. Different colored markers can be used to distinguish between different cement placements or fluid sources. When fluids flow through defective cement, the colored marker becomes visible in the produced fluids, providing direct visual evidence of isolation failures that diagnostic logs cannot definitively identify.

Inventive Principle:
Principle #32Color changes

2Device complexity

If cement placement is performed without markers, then the process is simpler, but the ability to identify fluid flow paths and cement defects is limited

Engineering Contradiction:
Improvecementing system complexityVSAvoidfluid origin identification capability
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

Marker dyes with distinct colors are incorporated into cement slurries to enable visual identification of fluid origins and flow paths. The colored markers provide immediate visual feedback about cement placement quality and fluid commingling without requiring complex analytical equipment or procedures.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The marker dye acts as an informational intermediary that carries data about fluid pathways and cement integrity from the subsurface to the surface. By tracking the presence, absence, or color of markers in produced fluids, operators can identify fluid origins and detect cement defects with simple visual or spectrophotometric analysis, avoiding the need for complex downhole monitoring systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If marker dyes are incorporated into cement slurry, then fluid flow paths can be precisely identified, but the cementing process becomes more complex

Engineering Contradiction:
Improvefluid flow path identification precisionVSAvoidcement slurry system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The use of marker dyes provides a simple yet effective method for precisely identifying fluid flow paths. The colored markers can be detected through basic visual inspection or simple spectrophotometric measurements at the surface, enabling precise identification of fluid origins and cement defects without requiring complex downhole sensing or analysis equipment.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The marker dyes are inexpensive, consumable additives that are mixed into the cement slurry and serve their purpose during the well testing phase. After providing the necessary information about fluid pathways and cement integrity, the markers remain in the produced fluids or are discarded, representing a low-cost information carrier that does not require recovery or reuse.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS11946359B2Cement slurry marker for identifying flow sources and impaired barriers
Publication Date: 2024.04.02 SAUDI ARABIAN OIL CO
  • US11946359B2 patent drawing
  • US11946359B2 patent drawing
  • US11946359B2 patent drawing

AI summary

Methods and systems for identifying a fluid flow path in a subterranean development includes delivering a first cement slurry having a first slurry marker into an annular space, forming a first cement column at an elevation of a first reservoir layer. A second cement slurry with a second slurry marker is delivered into the annular space, forming a second cement column at an elevation of a second reservoir layer. The well casing, second cement column, and second reservoir layer is perforated and an initial fluids is produced. An initial amount of the first and second slurry markers initial fluids is measured. A packer is positioned across an inner bore of the well casing. The well casing, first cement column, and first reservoir layer is perforated and a subsequent fluids is produced. A subsequent amount of the first and second slurry markers in the subsequent fluids is measured.