Cemented Carbide Fusion Reactor Neutron Shielding

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Solution Overview

Problem

Compact spherical tokamaks face challenges in providing adequate neutron shielding for the central column due to space constraints, with conventional materials suffering from neutron damage, thermal stress, and plasma ablation, which compromises the protection of superconducting coils and increases energy dissipation.

Innovation Solution

The use of cemented carbides or borides, comprising particles of tungsten, tantalum, or hafnium, as neutron shielding materials, which are resistant to thermal shock, sputtering, and neutron damage, and can be formulated to optimize structural and neutronic properties, including graded compositions for improved corrosion resistance and thermal conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional shielding materials are used in the central column, then neutron protection is provided, but the materials suffer from neutron damage, thermal stress, and plasma ablation, requiring frequent replacements

Engineering Contradiction:
Improveshielding material durabilityVSAvoidcomponent replacement frequency
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent employs a composite shielding structure consisting of an inner layer of tungsten carbide (providing neutron absorption and thermal stability) and an outer layer of depleted uranium (providing additional neutron shielding). This composite approach allows each material to perform its optimal function, with the tungsten carbide resisting thermal stress and plasma ablation while the depleted uranium provides substantial neutron attenuation, thereby improving overall durability and reducing replacement frequency.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the central column size is reduced to make the reactor more compact, then reactor efficiency improves, but space for adequate shielding and superconducting material cross-sectional area is reduced

Engineering Contradiction:
Improvereactor efficiencyVSAvoidshielding volume
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The patent applies local quality by creating a functionally graded shielding structure where the inner layer near the plasma uses tungsten carbide with high thermal conductivity and neutron absorption, while the outer layer uses depleted uranium optimized for neutron attenuation. This spatial differentiation of material properties allows the shielding to be highly effective in each local region while minimizing overall volume, enabling compact reactor design without sacrificing protection quality.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If warm copper is used for the centre post, then installation is simpler, but energy dissipation is high due to relatively high resistivity

Engineering Contradiction:
Improvecentre post installationVSAvoidenergy dissipation
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent transitions from warm copper (high resistivity, easy to manufacture) to superconducting materials (zero resistivity, requires cryogenic cooling). This parameter change in temperature and electrical resistance dramatically reduces energy dissipation in the centre post, making the system economically viable for large-scale electricity production despite the increased manufacturing complexity of installing and maintaining superconducting materials.

Inventive Principle:
Principle #35Parameter changes

4Loss of energy

If superconducting materials are used for the central core, then energy dissipation is reduced, but the materials are vulnerable to catastrophic failure from accumulated neutron damage

Engineering Contradiction:
Improveenergy dissipationVSAvoidsuperconductor neutron resistance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent introduces tungsten carbide as an intermediary shielding layer between the plasma/neutron source and the superconducting centre post. This intermediary layer absorbs and attenuates neutrons before they reach the superconducting material, protecting it from cumulative neutron damage that would otherwise cause catastrophic failure, while allowing the superconductor to maintain its zero-resistance state and minimize energy dissipation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These materials effectively absorb neutrons, reduce thermal stress, and prevent damage to superconducting coils, enabling a more compact and efficient fusion reactor design while maintaining plasma stability and reducing the need for frequent component replacements.

Implementation Method 1

The aggregate comprises particles of a carbide or boride compound of tungsten, tantalum or hafnium... effectively absorb neutrons

Methodology Applied
Scientific EffectNeutron absorption: Absorption (physical)

Implementation Method 2

formulated to optimize structural and neutronic properties, including graded compositions for improved corrosion resistance and thermal conductivity... reduce thermal stress

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

use of High Temperature Superconducting magnets... core of superconducting material

Methodology Applied
Scientific EffectSuperconductivity: Superconductivity

Data Source

PatentUS10636528B2Shielding materials for fusion reactors
Publication Date: 2020.04.28 TOKAMAK ENERGY
  • US10636528B2 patent drawing
  • US10636528B2 patent drawing

AI summary

There is described neutron shielding for a nuclear fusion reactor. The neutron shielding includes a cemented carbide or boride comprising a binder and an aggregate, the aggregate comprising particles of a carbide or boride compound.