Cemented Carbide Heat Sink for Thermal Cracking Resistance

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Solution Overview

Problem

Cemented carbide articles, such as cutting tools and earth boring bits, suffer from thermal cracking due to thermal cycling, limiting their service life and efficiency in high-stress applications.

Innovation Solution

Incorporating a heat sink portion with higher thermal conductivity than the cemented carbide working portion to dissipate heat away from the cutting or contact surfaces, thereby reducing temperature buildup and preventing crack initiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If cemented carbide articles are used in high-stress applications, then strength and wear resistance are improved, but thermal cracking resistance deteriorates due to thermal cycling

Engineering Contradiction:
Improvestrength and wear resistanceVSAvoidthermal cracking resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies composite materials by combining cemented carbide with a thermally conductive material (such as metal matrix composite or ceramic matrix composite) to create a hybrid structure. The cemented carbide provides strength and wear resistance, while the thermally conductive material forms a network structure that dissipates heat, preventing thermal cracking under cyclic thermal conditions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by creating regions with different thermal conductivities within the cemented carbide article. The thermally conductive material is distributed in specific patterns (interconnected network, layers, or zones) to locally manage heat flow, allowing critical areas to dissipate heat more effectively while maintaining overall structural integrity.

Inventive Principle:
Principle #3Local quality

2Reliability

If heat sink portion with higher thermal conductivity is incorporated, then thermal cracking resistance is improved, but device complexity increases

Engineering Contradiction:
Improvethermal cracking resistanceVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the heat sink function directly into the cemented carbide article by integrating the thermally conductive material during manufacturing. This combination creates a unified structure where the thermally conductive phase is embedded within or alongside the cemented carbide, eliminating the need for separate heat sink components and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The thermally conductive material serves multiple functions simultaneously: it acts as a heat dissipation pathway, provides structural support, and enhances thermal stability. This multi-functionality reduces the need for additional components, as the same material phase contributes to both thermal management and mechanical integrity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances thermal cracking resistance without compromising the inherent strength, abrasion, and erosion resistance of cemented carbide materials, allowing them to operate at higher temperatures and withstand more thermal cycles.

Implementation Method 1

Incorporating a heat sink portion with higher thermal conductivity than the cemented carbide working portion to dissipate heat away from the cutting or contact surfaces

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS8841005B2Articles having improved resistance to thermal cracking
Publication Date: 2014.09.23 KENNAMETAL INC
  • US8841005B2 patent drawing
  • US8841005B2 patent drawing
  • US8841005B2 patent drawing

AI summary

An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.