Center Console Soundproofing for Vehicle Noise Reduction

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Solution Overview

Problem

Existing vehicle designs that incorporate high-voltage batteries in center consoles struggle to effectively suppress noise transmission to passengers, and previous solutions are either difficult to implement or not applicable to center console configurations.

Innovation Solution

A sheet-like soundproofing member, integrated with noise absorbing and heat insulating materials, is placed between the electric device and the center console, covering joint portions between frame members to prevent noise leakage and heat transfer, while an air conditioning duct is positioned above the soundproofing member to further suppress noise and heat transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a noise absorbing material is built to the interior surface of the inner case, then noise transmission is suppressed, but it becomes difficult to build the noise absorbing material

Engineering Contradiction:
Improvenoise transmissionVSAvoidease of building noise absorbing material
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent applies a sheet-like soundproofing member that can be easily attached to the inner case surface. This flexible sheet structure allows for simple installation compared to building rigid noise absorbing materials, while effectively suppressing noise transmission from the high-voltage battery to the passenger compartment.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The soundproofing member is constructed as a composite material that integrates both noise absorbing properties and heat insulating properties. This composite structure achieves multiple functions (noise suppression and thermal insulation) simultaneously while maintaining ease of installation as a pre-fabricated sheet component.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If high-voltage electric equipment is disposed in a center console, then space is utilized, but noise is transmitted to a passenger

Engineering Contradiction:
Improvespace utilizationVSAvoidnoise transmission to passenger
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a soundproofing member as an intermediary element between the high-voltage battery (noise source) and the passenger compartment. This intermediate layer effectively blocks noise transmission while allowing the high-voltage equipment to remain positioned in the center console for optimal space utilization.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If a sheet-like soundproofing member is disposed between the upper surface of the electric device and the center console, then noise transmission is suppressed, but the structure becomes more complex

Engineering Contradiction:
Improvenoise transmissionVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs a thin sheet-like soundproofing member that can be easily installed between the electric device and center console. This thin-film approach suppresses noise transmission while adding minimal structural complexity compared to more substantial soundproofing constructions.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces noise and heat transmission to passengers, making it easier to implement and ensuring noise is shut out from gaps in the frame member joints, while preventing condensation on the air conditioning duct.

Implementation Method 1

a sheet-like soundproofing member is disposed between an upper surface of the electric device and the center console

Methodology Applied
Scientific EffectNoise absorption: Acoustic Absorption

Implementation Method 2

the soundproofing member is made up by integrating or laminating a noise absorbing member and a heat insulating member

Methodology Applied
Scientific EffectHeat insulation: Thermal Insulation

Data Source

PatentUS10150429B2Vehicle
Publication Date: 2018.12.11 HONDA MOTOR CO LTD
  • US10150429B2 patent drawing
  • US10150429B2 patent drawing
  • US10150429B2 patent drawing

AI summary

A vehicle includes: an electric device; a left front seat and a right front seat; and a center console which is disposed between the left front seat and the right front seat, and which accommodates the electric device. A sheet-like soundproofing member is disposed between an upper surface of the electric device and the center console.