Center-Fed Open-Ended Waveguide Antenna Arrays for Radar

Solution Overview

Problem

Inexpensive and easy-to-manufacture radar systems face challenges in achieving efficiency and precision due to energy loss, particularly at high frequencies like 77 GHz, where conventional all-metal designs are difficult to manufacture and substrate absorption issues arise in integrated antenna configurations.

Innovation Solution

The development of open-ended waveguide (OEWG) antennas with a split block construction using two metal layers, where the waveguide feed is positioned at the center between radiating elements, allowing for efficient energy transfer and reduced energy loss, and a CNC machining process for precise alignment and adjustment of amplitude and phase for improved performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional all-metal waveguide designs are used, then manufacturing precision can be maintained, but ease of manufacture deteriorates due to difficulty in manufacturing at high frequencies

Engineering Contradiction:
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The waveguide structure is divided into two separate metal layers that are stacked and aligned. This segmentation allows each layer to be manufactured independently with standard CNC machining processes, avoiding the difficulty of manufacturing complex all-metal waveguide structures at high frequencies while maintaining precise alignment through the layered configuration.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If integrated antenna configurations are used, then device complexity is reduced, but energy loss increases due to substrate absorption

Engineering Contradiction:
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

A dielectric layer is introduced as an intermediary between the two metal layers. This dielectric layer serves as a support structure that holds the metal layers in precise alignment while being transparent to electromagnetic waves at the operating frequency, thus maintaining low energy loss while enabling integrated construction.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If waveguide feed is positioned at center location, then phase uniformity is improved, but device complexity increases due to alignment requirements

Engineering Contradiction:
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The waveguide feed is positioned at the center location between the two metal layers, creating a symmetric configuration that provides equal electrical path lengths to radiating elements on both sides. This central positioning ensures uniform phase distribution across the array while the modular layered structure simplifies the implementation of this precise alignment.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The OEWG antenna design enhances bandwidth operation, reduces phase issues, and achieves lower energy loss, enabling more accurate measurements and beam steering with a simplified manufacturing process, suitable for autonomous vehicles and other navigation systems.

Implementation Method 1

a waveguide configured to guide electromagnetic energy between (i) each of the plurality of radiating elements and (ii) the waveguide feed

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Electromagnetic Induction

Data Source

PatentUS11380998B2Center fed open ended waveguide (OEWG) antenna arrays
Publication Date: 2022.07.05
  • US11380998B2 patent drawing
  • US11380998B2 patent drawing
  • US11380998B2 patent drawing

AI summary

Example radar systems are presented herein. A radar system may include radiating elements configured to radiate electromagnetic energy and arranged symmetrically in a linear array. The radiating elements comprise a set of radiating doublets and a set of radiating singlets. The radar system also includes a waveguide configured to guide electromagnetic energy between each of the plurality of radiating elements and a waveguide feed. The waveguide feed is coupled to the second side of the waveguide at a center location between a first half of the plurality of radiating elements and a second half of the plurality of radiating elements. The waveguide feed is configured to transfer electromagnetic energy between the waveguide and a component external to the waveguides. The radar system may also include a power dividing network defined by the waveguide and configured to divide the electromagnetic energy transferred by the waveguide feed based on a taper profile.