Center Pivot Axle Control for Straight Course Stability

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Solution Overview

Problem

Riding power equipment, such as mowers, tend to swerve on irregular ground surfaces due to changes in camber angles, requiring constant operator intervention to maintain a straight course, which reduces work efficiency and operator comfort.

Innovation Solution

The implementation of a center pivot axle system with a control unit that adjusts the rotational speeds of driven wheels based on detected roll angles and steering inputs, allowing the equipment to maintain a straight course without operator intervention by compensating for camber angle changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a center pivot axle system is used to accommodate ground irregularities, then the equipment can travel over bumps and dips without wheel lift, but the camber angle changes cause the vehicle to swerve and require constant operator steering input

Engineering Contradiction:
Improvewheel ground contactVSAvoidsteering operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control unit automatically detects camber angle changes via the camber sensor and adjusts the driven wheel rotational speeds to compensate for swerving, eliminating the need for operator intervention. The system serves itself by autonomously counteracting the steering tendency caused by camber angle changes.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The camber sensor continuously monitors the camber angle of the non-driven wheels and provides feedback to the control unit. The control unit uses this feedback to dynamically adjust the rotational speeds of the driven wheels, creating a closed-loop control system that maintains straight travel despite ground irregularities.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If the operator constantly steers to compensate for swerving, then the vehicle can maintain a straight course, but the operator's attention is required continuously and comfort is impaired

Engineering Contradiction:
Improvestraight courseVSAvoidoperator comfort
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The control system automatically maintains straight course by detecting camber angle changes and adjusting driven wheel speeds accordingly, freeing the operator from continuous steering attention and improving comfort.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual mechanical steering operation is replaced by an automated electronic control system that uses sensor data to dynamically adjust wheel speeds, substituting operator action with an automated control mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If individual wheel speed control is implemented to compensate for camber changes, then straight travel is maintained, but the device complexity increases with sensors and control units

Engineering Contradiction:
Improvestraight traveling performanceVSAvoidcontrol system
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The control unit performs multiple functions: it monitors camber angle via the sensor, calculates the appropriate speed differential, and controls the rotational speeds of the driven wheels. This multi-functionality reduces the need for separate dedicated components for each control task.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If the axle is rigidly attached to the vehicle body, then the structure is simple and robust, but one wheel may be lifted from the ground when traveling on irregular surfaces

Engineering Contradiction:
Improveaxle suspension systemVSAvoidwheel ground contact
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The axle system transitions from a static rigid attachment to a dynamic configuration where the non-driven wheels can pivot relative to the vehicle body via the center pivot. This dynamic adjustment allows the wheels to adapt to ground irregularities while maintaining ground contact.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10442461B2Power equipment provided with center pivot axle
Publication Date: 2019.10.15 ZIGGURAT PROD LLC
  • US10442461B2 patent drawing
  • US10442461B2 patent drawing
  • US10442461B2 patent drawing

AI summary

Power equipment such as a riding mower 2 is provided with a center pivot axle 16 for non-driven wheels 9 thereof and a rigid axle 14 for driven wheels 8. A control unit 1 of the power equipment is configured to accelerate the left driven wheel when a right end up roll angle of the center pivot axle is detected by an axle sensor 25, and to accelerate the right driven wheel when a left end up roll angle of the center pivot axle is detected by the axle sensor when substantially no steering input of a steering device 22 is detected by a steering sensor 24 so that the power equipment may maintain a straight course.