Center-Pull Towel Dispenser Iris for Consistent Towel Breaking

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing paper towel dispensers face difficulties in adjusting to varying paper qualities and thicknesses, leading to inconsistent towel breaking and user inconvenience, particularly with center pull designs that require manual adjustment and are prone to wear due to abrasive paper.

Innovation Solution

An adjustable iris system within the dispenser, allowing for fine-tuning of the opening size and automatic tension setting, which repositions the iris adjustment member to change the cross-sectional area and includes a locking mechanism for consistent towel dispensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed-size orifice is used in the dispenser, then the structure is simple, but the towel breaking consistency deteriorates when paper quality or thickness varies

Engineering Contradiction:
Improveorifice structureVSAvoidtowel breaking consistency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies the dynamics principle by replacing the fixed orifice with an adjustable iris mechanism that can dynamically change its opening size. The iris assembly includes multiple adjustable members that can be repositioned to create different opening dimensions, allowing the dispenser to adapt to varying paper towel thicknesses and qualities while maintaining consistent towel breaking performance.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If manual adjustment of the orifice is required, then the dispenser can adapt to different paper qualities, but the ease of operation deteriorates due to threading difficulties

Engineering Contradiction:
Improvepaper quality adaptationVSAvoidloading convenience
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent applies preliminary action by providing pre-adjusted iris settings for different paper towel types. The iris mechanism includes preset positions that can be selected without complex threading or adjustment procedures, allowing users to quickly switch between different paper qualities by simply selecting the appropriate preset setting rather than manually threading and adjusting from scratch.

Inventive Principle:
Principle #10Preliminary action

3Area of stationary object

If the orifice adjustment mechanism is placed in the rearward portion, then the structure is compact, but the ease of operation deteriorates due to accessibility issues

Engineering Contradiction:
Improvedispenser footprintVSAvoidadjustment accessibility
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent applies dimensionality change by moving the iris adjustment mechanism from a rearward horizontal position to a vertically accessible location. The adjustable iris members are positioned such that they can be accessed and adjusted from the front or top of the dispenser, transforming the adjustment operation into a more accessible dimensional space while maintaining the compact overall structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If a simple fixed orifice is used, then the device complexity is low, but the durability deteriorates due to wear from abrasive paper

Engineering Contradiction:
Improveorifice mechanismVSAvoidorifice lifespan
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The patent applies dynamics by replacing the static fixed orifice with a dynamic adjustable iris mechanism. This adjustable structure allows the opening to be optimized for different paper types, reducing excessive friction and wear that would occur with a fixed design. The ability to adjust the opening size prevents the orifice edges from constantly rubbing against the paper in the same location, thereby extending the lifespan of the dispensing mechanism.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7878368B2Center pull towel dispenser method and apparatus
Publication Date: 2011.02.01 DISPENSING DYNAMICS INT LLC
  • US7878368B2 patent drawing
  • US7878368B2 patent drawing
  • US7878368B2 patent drawing

AI summary

A center pull towel mechanism having an adjustable iris system where a locking system is configured to enclose the surfaces defining the towel iris. In one form the adjustable iris system automatically adjusts the cross-sectional opening with an adjustable member positioned in the transverse rearward portion with respect to the towlette members interposed therein.