Centralized Tunable Laser Frequency Control for Cost Reduction

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Solution Overview

Problem

The high manufacturing and material costs of precision-tunable lasers for end-user locations, such as homes and offices, make it impractical to install one laser at each location in large housing estates, especially due to sensitivity to vibrations and thermal tuning requirements.

Innovation Solution

A communication system where a central unit with a tunable laser is connected to multiple end-user units via fibre optic cables and frequency filters, allowing the central unit to analyze and adjust the frequency or wavelength of the end-user lasers, enabling them to maintain communication without the need for internal frequency references or precise temperature control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an ECL laser is used with high precision alignment, then spectral purity is improved, but manufacturing cost and material cost increase

Engineering Contradiction:
Improvespectral purityVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent uses a DFB laser as a frequency reference copy instead of requiring each laser to be self-contained with full stabilization. The central office maintains a DFB laser that serves as a master frequency reference, and this reference is distributed to multiple end-user locations. This allows end-user lasers to be simpler and cheaper while still achieving frequency control through the shared reference.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The central office unit performs multiple functions: it generates the frequency reference, modulates the downstream signal, and receives upstream signals from multiple end-users. The single DFB laser at the central office serves all end-user locations, eliminating the need for each location to have its own complex frequency stabilization system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If thermal tuning is used for DFB lasers, then frequency control is achieved, but tuning speed becomes slow

Engineering Contradiction:
Improvefrequency controlVSAvoidtuning speed
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The patent changes the control parameter from thermal tuning to current injection. By injecting current into the laser diode sections, frequency tuning is achieved much faster than thermal methods. The control unit adjusts the current to the first and second sections independently, enabling rapid frequency changes without the slow thermal response.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If an N:1 combiner is used to direct light from multiple DFB lasers, then all lasers can share the same optical fibre, but signal damping increases by a factor of 1/N

Engineering Contradiction:
Improvemulti-laser sharingVSAvoidsignal damping
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

Instead of combining multiple weak signals from end-user lasers (which causes damping), the patent inverts the approach: a single strong signal is generated at the central office and distributed to multiple end-users. The upstream communication uses wavelength division multiplexing where each end-user transmits on a different wavelength, avoiding the need to combine signals and thus avoiding damping losses.

Inventive Principle:
Principle #13The other way round (Inversion)

4Reliability

If Peltier coolers are used for temperature control, then frequency stability is improved, but manufacturing cost increases and moisture sensitivity requires hermetic sealing

Engineering Contradiction:
Improvefrequency stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts the temperature control requirement from the end-user lasers. Instead of requiring each end-user laser to have its own Peltier cooler and hermetic sealing, the frequency reference function is separated and centralized at the central office. The end-user lasers become simpler devices without active temperature control, reducing manufacturing cost and eliminating moisture sealing requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for cost-effective installation of tunable lasers at end-user locations, as the central unit controls the frequency or wavelength drift, reducing manufacturing costs and enabling continuous communication without interrupting service.

Implementation Method 1

Each second part is connected to the first part by means of a fibre optic cable and a frequency filter

Methodology Applied
Scientific EffectFrequency filtering: Filter (optical)

Implementation Method 2

Each second part is connected to the first part by means of a fibre optic cable

Methodology Applied
Scientific EffectOptical transmission: Optical Fibre

Implementation Method 3

each second part comprises a tunable laser, and the second part is thereby arranged to change its frequency or wavelength

Methodology Applied
Scientific EffectLaser frequency tuning: Laser

Data Source

PatentUS8559817B2Communication system comprising a tunable laser
Publication Date: 2013.10.15 II VI DELAWARE INC
  • US8559817B2 patent drawing
  • US8559817B2 patent drawing
  • US8559817B2 patent drawing

AI summary

A communication system includes a communication unit with a first part and a number of a second part, where the second part is arranged to be placed at the location of an end user, and where the first part is common for a number of second parts. The first part and the second part respectively include a laser, and each second part is connected with the first part by a fiber optic cable and a frequency filter, the first part and the relevant second part being arranged to exchange information by laser light. Each second part includes a tunable laser, the first part is arranged to analyze light received from a second part, and to transmit information to the second part while the first part is receiving light from the second part, and the information contains information for the second part that it should adjust, where required, its frequency or wavelength, and the second part thus is arranged to change its frequency or wavelength.