Control unit for multiple variable frequency drives

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Solution Overview

Problem

Managing multiple variable frequency drives in HVAC systems is tedious, repetitive, and inefficient, requiring multiple control units which complicates the process of changing settings or control parameters.

Innovation Solution

A multi-variable frequency drive control unit with a processor and communication device that can communicate with and adjust the settings of multiple variable frequency drives, allowing for centralized control via a single unit, potentially using a mobile computing device for wireless communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple control units are used to manage each variable frequency drive separately, then each drive can be controlled independently, but the system complexity increases and the management process becomes tedious and inefficient

Engineering Contradiction:
Improveease of managing multiple variable frequency drivesVSAvoidcomplexity of control system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple separate control units into a single centralized control unit that can manage all variable frequency drives. This single control unit includes a processor and communication interface that enables it to communicate with and control multiple VFDs simultaneously, eliminating the need for multiple separate control units and thereby reducing system complexity while improving ease of operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control unit is designed with universal functionality to manage multiple types of variable frequency drives through a standardized communication protocol. The processor can execute instructions to adjust operational settings across different VFDs, making the control unit adaptable and versatile for controlling environmental conditions through multiple drives without requiring drive-specific control units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If a single control unit is used to manage multiple variable frequency drives, then the management process becomes simpler and more efficient, but the communication and control requirements become more complex

Engineering Contradiction:
Improveefficiency of managing variable frequency drivesVSAvoidcomplexity of communication system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control unit incorporates a communication interface that acts as an intermediary between the processor and multiple variable frequency drives. This communication interface handles the complex protocols and data exchange requirements, shielding the user from complexity while enabling efficient management of multiple drives through a unified interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces manual, mechanical control methods with an automated electronic control system. The processor executes instructions to automatically adjust operational settings of multiple VFDs, substituting manual intervention with automated digital control, thereby improving productivity while managing communication complexity through software-based solutions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11391486B2Control unit for multiple variable frequency drives
Publication Date: 2022.07.19 JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
  • US11391486B2 patent drawing
  • US11391486B2 patent drawing
  • US11391486B2 patent drawing

AI summary

A control unit is communicatively coupled to multiple variable frequency drives. The control unit includes a controller, and each variable frequency drive may have a respective controller. The controller of the control unit may be communicatively coupled to each variable frequency drive controller and manage and/or configure the multiple variable frequency drives by sending instructions and/or receiving information from the variable frequency drive controllers. In some embodiments, the control unit may be implemented as a part of a mobile computing device, such that the controller may wirelessly and communicatively couple to each variable frequency drive controller. In this manner, managing or changing settings and/or control parameters of multiple variable frequency drives may be performed via a single control unit, avoiding the tedious, repetitive, and inefficient process of using multiple control units.