Centralized solar table assembly
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Solution Overview
Problem
The cost-effective management and efficient installation of large-scale solar panel systems are hindered by the complexity and expense of assembling and distributing solar panels across remote, multi-acre terrains, with existing methods requiring labor-intensive and resource-heavy distributed installation processes.
Innovation Solution
A centralized solar table assembly unit allows for the assembly of solar panels in a remote location, using a robust assembly unit that supports the assembly of solar tables and subsequent transportation to installation points via mobile transport, reducing the need for on-site assembly and minimizing resource movement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If solar tables are assembled at each installation point using distributed installation process, then materials can be delivered via access road to deployment site, but the cost and complexity increase significantly for large-scale systems
Solution Approach 1:
The system divides the solar installation into separate components: a centralized assembly unit that prepares solar tables, and mobile transports that deliver them to installation points. This segmentation allows the complex assembly process to be centralized while keeping individual installation points simple.
Solution Approach 2:
The patent introduces mobile transports as intermediary vehicles that carry pre-assembled solar tables from the centralized assembly unit to the installation points. This intermediary solution eliminates the need for heavy equipment at each installation point while maintaining delivery capability.
2Ease of manufacture
If materials are delivered to deployment site and processed by crew, then solar panels can be assembled at each location, but labor-intensive and resource-heavy processes increase costs
Solution Approach 1:
The centralized assembly unit performs preliminary assembly of solar tables before they are transported to installation points. This preliminary action completes the complex assembly work in advance, so that only simple installation remains at each location, significantly reducing on-site time and labor requirements.
3Productivity
If heavy equipment is used to move materials to specific locations for assembly, then solar panels can be installed at each point, but the cost becomes prohibitive as system size increases
Solution Approach 1:
The patent extracts the heavy equipment requirement from individual installation points and consolidates it into a single centralized assembly unit. This extraction allows most locations to use simple installation procedures without heavy equipment, while the centralized unit handles all complex assembly operations.
Data Source
AI summary
A solar table assembly unit is described that facilitates assembly of a plurality of solar tables in a location remote from a plurality of installation points within a solar system. The assembly unit comprises at least one vertical support structures that is coupled to a central support structure, an upper rail and a lower rail. The central support structure supports a torque tube having a plurality of coupling points. The upper and lower rails allow movement of solar components, such as solar panels, relative to the coupling points. Assembled solar tables may be moved to a mobile transport for subsequent delivery to installation points within the solar system.