Centrifugal Beverage Stabilization System

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Solution Overview

Problem

Existing methods for stabilizing beverages, such as beer, are inefficient and require significant resources due to the need for frequent filter unit cleaning and regeneration, leading to fluctuations in stabilization and increased operational costs.

Innovation Solution

A method utilizing centrifugal separation to remove bound components from the stabilizing agent, allowing for continuous operation and regeneration, reducing the need for multiple filter units and minimizing mechanical stress on the stabilizing agent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If filter units are used to separate the stabilizing agent from the liquid, then separation can be achieved, but the filter units require frequent cleaning and regeneration, leading to operational interruptions and increased complexity

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidfilter unit cleaning and regeneration system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical filtration system with a centrifugal separation system. The centrifugal separator uses rotational force to separate the stabilizing agent from the liquid based on density differences, eliminating the need for filter media that require cleaning and regeneration. This substitution of mechanical filtration with centrifugal force directly resolves the contradiction by enabling continuous operation without filter maintenance interruptions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The centrifugal separation process utilizes hydraulic principles by employing liquid-filled centrifugal fields to achieve separation. The system uses the kinetic energy of rotating liquid to create centrifugal forces that separate components based on their density, providing a continuous separation process without mechanical filter elements that would require periodic maintenance.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If multiple filter units are operated in parallel to maintain continuous operation, then operational continuity can be maintained, but the equipment complexity and cost increase significantly

Engineering Contradiction:
Improvecontinuous stabilization operationVSAvoidmultiple filter units system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

By replacing the entire filtration system with a centrifugal separation system, the patent eliminates the need for multiple parallel filter units. The centrifugal separator can operate continuously without the need for switching between multiple units, thereby maintaining productivity while significantly reducing equipment complexity and capital costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If the stabilizing agent is subjected to mechanical stress during filtration, then separation can be achieved, but the service life of the stabilizing agent is reduced

Engineering Contradiction:
Improveseparation efficiencyVSAvoidstabilizing agent service life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The centrifugal separation process subjects the stabilizing agent to centrifugal force rather than mechanical compression or shear forces associated with filtration. This gentler separation mechanism preserves the stabilizing agent's structure and functionality, extending its service life while maintaining effective separation of bound components from the liquid.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables uniform and efficient stabilization with reduced stabilizing agent usage and extended service life, maintaining consistent quality and reducing operational costs by allowing continuous operation and efficient regeneration of the stabilizing agent.

Implementation Method 1

a stabilizing agent that can bind unwanted components such as the aforementioned polyphenolic compounds and/or certain protein fractions

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the stabilizing agent loaded with the bound components is separated from the liquid by centrifugal separation

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentEP4218422A1Method and beverage treatment system for stabilizing beverages
Publication Date: 2023.08.02 KHS GMBH
  • EP4218422A1 patent drawing
  • EP4218422A1 patent drawing
  • EP4218422A1 patent drawing

AI summary

The invention relates to a method for stabilizing beverages, in particular beer, in which a liquid to be stabilized is supplied and mixed with a stabilizing agent, and wherein components of the liquid are bound by the stabilizing agent and subsequently removed from the liquid along with the stabilizing agent. According to the invention, the stabilizing agent loaded with the bound components is separated from the liquid by centrifugal separation.