Centrifugal Blood Separation Using Sequential Acceleration

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Solution Overview

Problem

Current methods for separating whole blood into its components, such as plasma and platelets, often result in suboptimal recovery of these components and may contain cellular contamination, which can lead to reduced efficacy and increased side effects in transfusions.

Innovation Solution

A centrifuge-based system with a 'top/top' design and automated valve and sensor control is used to separate whole blood into its components, allowing for sequential centripetal accelerations to maximize plasma and platelet recovery while minimizing cellular contamination, using expressors to transfer fluids between chambers based on density differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional centrifugation is used to separate whole blood into components, then separation of plasma, red blood cells, white blood cells, and platelets is achieved, but the recovery amount of platelets and plasma is suboptimal and cellular contamination occurs

Engineering Contradiction:
Improverecovery amount of platelets and plasmaVSAvoidcellular contamination
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The centrifugation process is divided into multiple sequential stages with different acceleration levels. The first stage uses lower acceleration to separate major components, while the second stage uses higher acceleration to further separate platelets from plasma. This segmentation allows optimal recovery of each component at the appropriate separation stage, maximizing overall yield while minimizing contamination between components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary separation at a first centripetal acceleration to establish initial component layers before transferring portions to a second chamber for further separation at higher acceleration. This preliminary action prepares the fluid for more refined separation, enabling better recovery of platelets and plasma while maintaining purity by preventing premature mixing of cellular components.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If single-stage centrifugation is used, then the process is simple and quick, but the quality of separated components is reduced due to contamination

Engineering Contradiction:
Improveseparation efficiencyVSAvoidcomponent purity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The centrifugation process is divided into multiple sequential stages with different acceleration levels. The first stage uses lower acceleration to separate major components, while the second stage uses higher acceleration to further separate platelets from plasma. This segmentation allows optimal recovery of each component at the appropriate separation stage, maximizing overall yield while minimizing contamination between components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary separation at a first centripetal acceleration to establish initial component layers before transferring portions to a second chamber for further separation at higher acceleration. This preliminary action prepares the fluid for more refined separation, enabling better recovery of platelets and plasma while maintaining purity by preventing premature mixing of cellular components.

Inventive Principle:
Principle #10Preliminary action

3Speed

If maximum centripetal acceleration is applied throughout the separation process, then separation speed is increased, but component integrity is compromised and contamination increases

Engineering Contradiction:
Improveseparation speedVSAvoidcomponent integrity
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The system dynamically adjusts the centripetal acceleration level based on the separation stage. Lower acceleration is applied during initial separation to maintain component integrity, while higher acceleration is applied in subsequent stages to increase separation speed. This dynamic adjustment optimizes both the speed and quality of separation throughout the process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The centrifugation process uses periodic changes in acceleration levels, alternating between lower and higher centripetal forces at different stages. This periodic action allows the system to maintain component integrity during initial separation while achieving faster separation rates in later stages, balancing speed and component stability.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively increases plasma recovery and improves the quality of platelet products by reducing plasma contamination, potentially lowering transfusion reactions and enhancing the efficiency of blood component separation.

Implementation Method 1

subjecting a volume of composite liquid to a first centripetal acceleration in a centrifuge apparatus. The volume of liquid may then be separated into components

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Implementation Method 2

an expressor in the centrifuge apparatus may then transfer a first portion of the plasma from the first chamber to a second chamber

Methodology Applied
Scientific EffectMechanical pressure: Pressure Increase

Data Source

PatentEP3548108B1Composite fluid separation
Publication Date: 2024.01.31 TERUMO BCT INC
  • EP3548108B1 patent drawingFigure 1
  • EP3548108B1 patent drawingFigure 2
  • EP3548108B1 patent drawingFigure 3

AI summary

Embodiments are described that include systems and methods for separating components of a composite fluid, e.g., whole blood. Some embodiments provide for processing a composite fluid by subjecting a volume of the fluid to a first centripetal acceleration for an initial separation, followed by a second centripetal acceleration for a second separation.