Centrifugal blower assembly and method for assembling the same

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Solution Overview

Problem

Centrifugal blowers with fixed discharge outlets occupy too much volume and cannot be compacted or adjusted to fit in tight spaces, and they lack the ability to change the trajectory of air outlet flow, which is a limitation in applications like HVAC where space is constrained.

Innovation Solution

A centrifugal blower assembly with an adjustable outlet plate that can pivot between two positions, allowing the blower outlet area to change from a compact configuration to an open configuration, enabling the blower to fit in tighter spaces and adjust the air flow direction and velocity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fixed discharge outlet is used in a centrifugal blower, then the structural simplicity and manufacturing ease are improved, but the volume occupied increases and the adaptability to different spaces deteriorates

Engineering Contradiction:
Improvestructural simplicityVSAvoidvolume occupied
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The discharge outlet is transformed from a fixed structure to a movable one through the outlet plate that can pivot between different positions. This dynamic configuration allows the blower to adjust its discharge area and fit into different spatial constraints while maintaining structural integrity through the pivot coupling mechanism.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a fixed discharge outlet is used in a centrifugal blower, then the device complexity is reduced, but the adaptability to change air flow trajectory deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidadaptability to change air flow trajectory
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The outlet plate is designed to pivot about a pivot axis, enabling dynamic adjustment of the discharge trajectory. This simple rotational movement allows the system to adapt to different air flow direction requirements without complex mechanisms, maintaining device simplicity while enhancing versatility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adjustable outlet plate serves multiple functions: it controls the discharge area size, adjusts the air flow trajectory, and enables the blower to adapt to different installation spaces. This single component performs what would traditionally require multiple separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If an adjustable outlet plate is added to a centrifugal blower, then the adaptability to fit tight spaces and adjust air flow is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability to fit tight spacesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The outlet plate is coupled to the sidewalls through a pivot mechanism that allows simple rotational movement. This dynamic joint enables the discharge outlet to be positioned at different angles and configurations, allowing the blower to fit into tight spaces and adjust air flow trajectories without requiring complex actuation systems.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adjustable outlet plate allows the centrifugal blower to occupy less volume in compact configurations, fit into tight spaces, and adjust air flow direction and velocity, enhancing efficiency and performance in HVAC applications by tuning heat transfer and pressure drops.

Implementation Method 1

An adjustable outlet plate is pivotably coupled to the pair of opposing sidewalls such that the adjustable outlet plate is moveable between a first position to define a first blower outlet area and a second position to define a second blower outlet area

Methodology Applied
Scientific EffectPivoting: Hinge

Implementation Method 2

air is drawn into a housing through one or more inlet openings by a rotating wheel. This air is then forced around the housing and out an outlet end

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS10895266B2Centrifugal blower assembly and method for assembling the same
Publication Date: 2021.01.19 REGAL BELOIT AMERICA INC
  • US10895266B2 patent drawing
  • US10895266B2 patent drawing
  • US10895266B2 patent drawing

AI summary

A centrifugal blower assembly comprises a scroll wall and a pair of opposing sidewalls. The scroll wall is positioned between the pair of opposing sidewalls such that the scroll wall and opposing sidewalls together define a blower chamber and a blower outlet. The blower outlet defines a blower outlet area. An adjustable outlet plate is pivotably coupled to the pair of opposing sidewalls such that the adjustable outlet plate is moveable between a first position to define a first blower outlet area and a second position to define a second blower outlet area.