Centrifugal Coffee Capsule Extraction With Pressure-Formed Outlets

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Solution Overview

Problem

Existing coffee preparation systems using centrifugal forces lack control over extraction parameters, leading to inconsistent coffee quality due to manual dosing and freshness issues, and require intensive manual handling, resulting in time-consuming and inefficient brewing processes.

Innovation Solution

A system comprising a device with a removable capsule and a water injection head that uses centrifugal forces to create controlled liquid delivery outlets through piercing elements, allowing for precise control over extraction time and pressure, improving coffee concentration and cream quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual dosing of coffee powder is used in non-removable receptacles, then device complexity is reduced, but manufacturing precision of dosage and freshness control deteriorate

Engineering Contradiction:
Improvereceptacle structureVSAvoiddosage control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system divides the coffee preparation system into separate components: a reusable brewing device and disposable pre-dosed capsules. The capsule contains pre-measured coffee powder in a sealed container, separating the dosing function from the brewing device. This allows the device to remain simple while achieving precise dosage control through factory-prepared capsules.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Coffee powder is pre-dosed and pre-packaged into capsules before use. The capsule is prepared in advance with the exact amount of coffee needed, eliminating the need for manual dosing during operation. This preliminary action ensures consistent dosage precision while keeping the brewing device simple.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If intensive manual handling is used for removable holders and refilling, then ease of operation deteriorates, but productivity may improve through reusability

Engineering Contradiction:
ImprovereusabilityVSAvoidmanual handling
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system employs disposable single-use capsules that are discarded after one brewing cycle. Each capsule is pre-filled with coffee powder and sealed to preserve freshness. After use, the entire capsule is discarded and replaced with a new one, eliminating the need for cleaning, refilling, and complex manual handling of reusable components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If centrifugal brewing with screen separation is used, then ease of operation is maintained, but manufacturing precision of extraction parameters deteriorates

Engineering Contradiction:
Improvebrewing processVSAvoidextraction control
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system controls extraction parameters by varying centrifugal force through different rotation speeds. The device can operate at multiple speed levels, allowing precise control over water flow rate through the coffee bed and extraction time. This maintains ease of operation with simple centrifugal brewing while achieving precise extraction control through parameter variation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a convenient and efficient coffee preparation method with improved in-cup quality by controlling key attributes like coffee concentration and cream, offering consistent results and reduced manual handling.

Implementation Method 1

by passing water through the substance in the capsule, comprising a water injector, as part of a water injection head, arranged for introducing water in the capsule; means for driving the capsule holder in centrifugation around an axis of rotation

Methodology Applied
Scientific EffectCentrifugal forces: Centrifugal Force

Implementation Method 2

means for driving the capsule holder in centrifugation around an axis of rotation; the opening means are configured to create at least one liquid delivery outlet in the capsule at least partially in response to the centrifugal forces of liquid which exert in the capsule

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS8919242B2Method for preparing a food liquid contained in a capsule by centrifugation and system adapted for such method
Publication Date: 2014.12.30 SOCIETE DES PRODUITS NESTLE SA
  • US8919242B2 patent drawing
  • US8919242B2 patent drawing
  • US8919242B2 patent drawing

AI summary

A method for preparing a food liquid from a food substance contained in a single-use capsule. The method includes passing water through the substance, driving the capsule in centrifugal rotation while introducing water into the center of capsule, passing water through the substance to form a food liquid, and piercing at least one liquid delivery outlet in the capsule at least partially by the effect of the pressure rising in the capsule as a result of the centrifugation.