Centrifugal Microfluidic Device Plasma Separation

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Solution Overview

Problem

Existing continuous flow microfluidic systems are not well-suited for handling high hematocrit-level whole blood samples, requiring dilution and longer processing times, and lack efficient methods for large-volume plasma separation.

Innovation Solution

A centrifugal microfluidic device with a polycarbonate substrate and multiple layers, featuring a sedimentation chamber with finger-like structures and a siphon channel, capable of separating plasma from whole blood samples up to 2 mL, using controlled rotational speeds to achieve high purity plasma collection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If continuous flow microfluidic systems are used for blood sample processing, then the device can process large volume samples, but the systems require dilution of high hematocrit samples and have longer processing times

Engineering Contradiction:
Improveblood sample volumeVSAvoidprocessing time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The device dynamically adjusts rotational speed through multiple phases: initial high speed for sedimentation, then reduced speed for plasma transfer. This dynamic operation enables the system to handle large volume samples (2-5 mL) while maintaining short processing time (20 seconds) by optimizing fluid movement at different operational stages

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the rotational speed parameter from high (for sedimentation) to low (for transfer) to achieve different separation objectives. This parameter change allows efficient processing of large volume samples without requiring dilution, as the high-speed centrifugal force effectively separates plasma from cellular components in undiluted high hematocrit samples

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If continuous flow microfluidic systems are used, then large volume samples can be processed, but dilution with buffer is required for high hematocrit samples

Engineering Contradiction:
Improveblood sample volumeVSAvoidsample preparation complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The device extracts plasma from whole blood through centrifugal separation without requiring prior dilution. The sedimentation chamber separates plasma from cellular components, and the siphon channel extracts the plasma layer, eliminating the need for buffer dilution steps and reducing sample preparation complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system performs self-service separation where the centrifugal force automatically separates plasma from blood cells based on density differences. The siphon channel autonomously transfers plasma when the interface reaches it, eliminating the need for external intervention or complex sample preparation protocols

Inventive Principle:
Principle #25Self-service

3Extent of automation

If centrifugal microfluidic devices are used for plasma separation, then automation and miniaturization are achieved, but handling large volume samples (2 mL or more) is challenging

Engineering Contradiction:
Improvesample processing automationVSAvoidsample chamber volume
Core Design Contradiction:
Extent of automationVSVolume of stationary object

Solution Approach 1:

The device transitions from planar microfluidic channels to a three-dimensional sedimentation chamber with vertical plasma transfer. The siphon channel creates a vertical meniscus that rises and falls with plasma accumulation, utilizing the vertical dimension to handle large sample volumes while maintaining automation and compact footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device efficiently separates plasma from whole blood with high purity (>99%) in less than half the time of commercial methods, automating the process and eliminating the need for manual pipetting, while maintaining the integrity of the plasma sample.

Implementation Method 1

By exploiting density and size differences between the various blood components, one sediments the denser cellular components of blood and is left with a cell-free plasma sample

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Implementation Method 2

The sedimentation chamber and the collection chamber may be connected by a siphon channel

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS9186672B2Microfluidic device for whole blood sample preparation
Publication Date: 2015.11.17 RGT UNIV OF CALIFORNIA
  • US9186672B2 patent drawing
  • US9186672B2 patent drawing
  • US9186672B2 patent drawing

AI summary

A CD-based device for separating plasma from whole blood includes a substrate, a sedimentation chamber disposed in the substrate, and a collection chamber disposed in the substrate and in fluidic communication with the sedimentation chamber through a siphon channel. The sedimentation chamber includes a plurality of finger-like structures disposed along a radially outward edge of the sedimentation chamber, and protruding radially inward relative to the axis of rotation of the substrate. A method for separating plasma from whole blood using the CD-based device includes introducing a blood sample into the sedimentation chamber, rotating the substrate about an axis of rotation at a first rotational speed to separate the plasma from blood cells, and rotating the substrate about the axis of rotation at a second rotational speed, which is lower than the first rotational speed, to move the plasma from the sedimentation chamber into the collection chamber.