Centrifugal Valve Heating Control for Complete Channel Opening

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Solution Overview

Problem

Conventional centrifugal valve control apparatuses face challenges in accurately controlling the opening of channels due to incomplete melting of phase transition materials, primarily because of inefficient energy transfer and incorrect positioning of heating members during rotation.

Innovation Solution

A centrifugal valve control apparatus with a heating member positioned corresponding to the valve, a fixing unit to maintain the heating member's position during rotation, and a heat transfer member to ensure effective heat transfer, along with a controlling part to adjust energy application based on valve material and rotational speed, ensuring complete melting and accurate valve control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a laser light source is used to irradiate electromagnetic waves to the valve material through the centrifugal valve control apparatus during rotation, then the valve material can be melted to open the channel, but the laser light source is difficult to correctly irradiate the laser to the valve position due to rotation, resulting in low valve control accuracy

Engineering Contradiction:
Improvevalve control accuracyVSAvoidlaser irradiation precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The heating member is integrated directly into the centrifugal valve control apparatus structure, merging the heating function with the rotating platform. This ensures that the heating member rotates synchronously with the apparatus, maintaining accurate positional correspondence with the valve material throughout rotation, thereby solving the irradiation precision problem.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

A heat transfer member is introduced as an intermediary between the heating member and the valve material. This heat transfer member efficiently conducts heat from the heating member to the valve material, ensuring complete melting even during rotation, thereby improving valve control reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If the heating member position is not correctly maintained during rotation, then energy cannot be correctly transferred to the phase transition material, but maintaining precise positioning during high-speed rotation is mechanically challenging

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidheating member positioning precision
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The heating member is merged with the centrifugal valve control apparatus structure, ensuring synchronous rotation. This integration guarantees that the heating member maintains correct positional relationship with the valve material throughout the rotation cycle, enabling efficient energy transfer without requiring complex external positioning mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heat transfer member acts as an intermediary that ensures efficient energy transfer from the heating member to the valve material. This intermediary component compensates for any minor positioning variations and ensures complete energy transfer to melt the phase transition material reliably.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If a phase transition material is used to control the valve, then the channel can be opened by melting the material, but the phase transition material is not completely melted due to insufficient energy transfer, resulting in incomplete channel opening

Engineering Contradiction:
Improvevalve operation simplicityVSAvoidchannel opening completeness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The heat transfer member is positioned between the heating member and the valve material to ensure efficient and complete heat transfer. This intermediary component guarantees that sufficient energy is transferred to completely melt the phase transition material, ensuring reliable and complete channel opening while maintaining simple valve operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system controls the heating parameters (temperature, duration) to ensure complete melting of the phase transition material. By adjusting these parameters and ensuring proper energy transfer through the heat transfer member, the valve achieves reliable opening without compromising operational simplicity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise control of the valve by ensuring complete melting of the phase transition material, maintaining centrifugal force balance, and preventing noise and damage, while ensuring accurate and efficient operation during high-speed rotation.

Implementation Method 1

the phase transition material in the channel is heated, the phase transition material is melted to open the channel

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

the phase transition material is melted to open the channel

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 3

a heat transfer member to ensure effective heat transfer

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 4

a centrifugal valve control apparatus capable of accurately controlling a valve... move fluids using the centrifugal force... The fluids accommodated in the chambers 50 or the channels 60 of the centrifugal valve control apparatus 10 is pressurized in a direction toward an outer circumferential portion of a platform 20 by a centrifugal force generated by rotation of the motor

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS11035497B2Centrifugal valve control apparatus
Publication Date: 2021.06.15 DAEGU GYEONGBUK INSTITUTE OF SCIENCE AND TECHNOLOGY
  • US11035497B2 patent drawing
  • US11035497B2 patent drawing
  • US11035497B2 patent drawing

AI summary

Provided is a centrifugal valve control apparatus including: a body part including a body having a chamber and a channel connected to the chamber, and a valve configured to open and close the channel; a heating part coupled to the body and including a heating member disposed at a position corresponding to the valve; and a rotation driving part configured to rotate the body part and the heating part together, wherein the valve is formed to open and close the channel by the heating member while the body part and the heating part rotate together. Accordingly, the valve of the centrifugal valve control apparatus may be accurately controlled.