Ceramic Atomizer and Sealing Layout for Higher E-Cigarette Vapor Output
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Solution Overview
Problem
Conventional electronic cigarettes often suffer from inefficient vapor production and user experience due to limitations in atomization efficiency and vapor quantity.
Innovation Solution
The electronic cigarette design incorporates a ceramic atomization core with two atomization cores, cotton for liquid absorption, and a unique sealing mechanism to enhance vapor production, including a mouthpiece, glass tube, hollow rod, seal rings, and an annular sleeve for improved airflow and vapor discharge.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a single atomization core is used, then the device structure is simple, but the vapor production efficiency is low
Solution Approach 1:
The atomization core is divided into multiple independent atomization units (first atomization unit, second atomization unit, etc.), each capable of atomizing e-liquid separately. This segmentation allows multiple atomization processes to occur simultaneously, significantly increasing vapor production efficiency while maintaining a modular structure that doesn't excessively complicate the overall device design.
2Reliability
If multiple seal rings are added to prevent bubble blockages, then vapor discharge reliability is improved, but device complexity increases
Solution Approach 1:
Seal rings are introduced as intermediary components between different structural elements (mouthpiece and glass tube, glass tube and hollow rod, hollow rod and base seat). These seal rings act as mediators that prevent bubble formation and blockages at interface locations, ensuring reliable vapor discharge without requiring complex redesign of the primary structural components.
3Productivity
If cotton is added for liquid absorption, then e-liquid atomization efficiency is improved, but device complexity increases
Solution Approach 1:
Cotton with porous structure is utilized as a liquid absorption and distribution medium within the atomization units. The porous material effectively absorbs e-liquid and distributes it to the heating elements, improving atomization efficiency by ensuring consistent liquid supply. This approach uses a simple, readily available porous material rather than complex liquid delivery mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration significantly increases vapor production, providing a better user experience by effectively atomizing e-liquid and preventing bubble blockages, leading to enhanced performance compared to conventional models.
Implementation Method 1
Electronic cigarettes atomize nicotine-containing e-liquid
Implementation Method 2
the ceramic atomization core is fixed on the permanent seat
Implementation Method 3
a first piece of cotton and a second piece of cotton, respectively disposed on two ends of the ceramic atomization core
Implementation Method 4
the first piece of cotton and the second piece of cotton are disposed on two ends of the ceramic atomization core, respectively
Implementation Method 5
the first seal ring is disposed in the mouthpiece to seal a gap between the mouthpiece and the glass tube
Data Source
AI summary
An electronic cigarette, including: a mouthpiece; a first seal ring; a glass tube; a hollow rod; a permanent seat; a first piece of cotton; a ceramic atomization core; a second piece of cotton; an annular sleeve; two second seal rings; a base seat; an insulation ring; and a joint comprising an anode and cathode. The mouthpiece is disposed on the glass tube. The first seal ring is disposed in the mouthpiece to seal a gap between the mouthpiece and the glass tube. The hollow rod is disposed in the glass tube, and the two second seal rings are disposed on one end of the hollow rod away from the first seal ring to seal a gap between the glass tube and the hollow rod. The first piece of cotton and the second piece of cotton are disposed on two ends of the ceramic atomization core, respectively.