Ceramic Atomizer with Zirconia Core and Copper Base
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Solution Overview
Problem
Conventional atomizers made of plastic or metal materials emit unpleasant smells and are not environmentally friendly when air flow and smoke pass through them, posing health risks to users.
Innovation Solution
A ceramic atomizer design featuring a mouthpiece, atomizing rod, and ceramic core made of ceramic and zirconia composite materials, with a copper base for fixation, providing a healthy and eco-friendly alternative by using ceramic and zirconia materials for the mouthpiece and atomizing rod, and incorporating a ceramic core with heating wires and a glass tube for e-liquid storage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If plastic or metal materials are used for the mouthpiece and atomizing rod, then the device structure is simple and manufacturing is easy, but unpleasant smells are generated and health risks arise
Solution Approach 1:
The patent applies composite materials by combining ceramic materials (for the atomizing rod and mouthpiece) with a metal base and ceramic core. This composite structure eliminates the harmful effects of plastic while maintaining manufacturing feasibility through standardized ceramic components and assembly processes.
2Object-affected harmful factors
If ceramic materials are used for the mouthpiece and atomizing rod, then health risks and unpleasant smells are eliminated, but manufacturing complexity increases
Solution Approach 1:
The atomizer is segmented into distinct functional components: a ceramic atomizing rod, a ceramic core, a metal base, and a mouthpiece. This segmentation allows each component to be manufactured using optimized processes for its material type and then assembled, reducing overall manufacturing complexity while maintaining the health benefits of ceramic materials.
3Reliability
If a ceramic core is fixed on a ceramic base in the atomizing rod, then structural stability and durability are improved, but device complexity increases
Solution Approach 1:
The ceramic core is merged with the ceramic base through fixed connection, creating a unified stable structure within the atomizing rod. This merging eliminates relative movement between components, enhancing structural stability and reliability while the integrated design minimizes the increase in device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The ceramic atomizer offers a healthier and more environmentally friendly solution by eliminating unpleasant odors and enhancing durability with the copper base fixation, while ensuring smooth airflow and dual e-liquid inlets for redundancy.
Implementation Method 1
heating wires are uniformly distributed in the through holes
Implementation Method 2
The strip of nonwoven cotton 7 is wrapped around the ceramic core 10 to absorb e-liquid which is atomized by the ceramic core 10
Implementation Method 3
The base 13 is made of pure copper
Data Source
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AI summary
The disclosure provides a ceramic atomizer including a mouthpiece (1); an atomizing rod (6); and a ceramic core (10). The ceramic core is disposed in the atomizing rod; and the mouthpiece is disposed on the top end of the atomizing rod.