Ceramic Back Cover Heat Dissipation for Handheld Devices

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Solution Overview

Problem

Handheld electronic devices face challenges in heat dissipation due to their miniaturized size and materials, leading to overheating issues that shorten component lifetimes and interfere with antenna signal reception, especially in devices with aluminum/magnesium alloy cases.

Innovation Solution

A case heat dissipation unit featuring a back cover with a ceramic layer and a titanium or stainless steel metal layer positioned over heat sources, which absorbs and transfers heat to the external environment for dissipation, while maintaining antenna compatibility and impact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If aluminum/magnesium alloy is used for the case, then appearance and strength are improved, but heat dissipation capability deteriorates

Engineering Contradiction:
Improvecase strengthVSAvoidheat dissipation capability
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The patent applies composite materials by combining aluminum/magnesium alloy with ceramic materials in the case structure. The ceramic material is integrated into the case to provide heat dissipation pathways while maintaining the structural strength and appearance benefits of the aluminum/magnesium alloy base material.

Inventive Principle:
Principle #40Composite materials

2Strength

If aluminum/magnesium alloy is used for the case, then appearance is improved, but antenna signal reception deteriorates

Engineering Contradiction:
Improvecase strengthVSAvoidantenna signal shielding
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The case is segmented into different material regions: aluminum/magnesium alloy portions for structural strength and appearance, and ceramic portions for heat dissipation and antenna signal compatibility. This segmentation allows the antenna to be positioned in areas with favorable signal characteristics while maintaining overall case integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the case have different material properties tailored to local requirements: aluminum/magnesium alloy in areas requiring strength and aesthetic appearance, and ceramic in areas requiring heat dissipation and antenna signal compatibility. This local quality optimization resolves the contradiction between case strength and antenna performance.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If device volume is minimized, then portability is improved, but heat dissipation capability deteriorates

Engineering Contradiction:
Improvedevice volumeVSAvoidheat dissipation capability
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

Heat dissipation pathways are concentrated in specific local regions where ceramic material is integrated into the case structure. This allows efficient heat dissipation from critical components without requiring the entire case to be large, thus maintaining compact device volume while improving heat dissipation capability in targeted areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively dissipates heat from handheld electronic devices, prolonging their lifespan and ensuring antenna signal integrity without compromising the device's layout or appearance.

Implementation Method 1

The titanium metal layer or the stainless steel metal layer serves to absorb the heat generated by the heat source and transfer the heat to the ceramic layer

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

Then the heat is transferred to the external environment to heat-exchange with the external environment for dissipating the heat

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10785894B2Case heat dissipation unit of handheld electronic device
Publication Date: 2020.09.22 ASIA VITAL COMPONENTS CO LTD
  • US10785894B2 patent drawing
  • US10785894B2 patent drawing
  • US10785894B2 patent drawing

AI summary

A case heat dissipation unit of handheld electronic device includes a back cover including a ceramic layer. A titanium metal layer or a stainless steel metal layer is disposed on the ceramic layer in a position corresponding to at least one heat source. The ceramic layer is an outer surface of the handheld electronic device and exposed to an external environment. The titanium metal layer or the stainless steel metal layer faces a receiving space of the handheld electronic device in contact with the heat source in the receiving space. The titanium metal layer or the stainless steel metal layer serves to absorb the heat generated by the heat source and transfer the heat to the ceramic layer for dissipating the heat.