Ceramic Implants with Biodegradable Polymer Coatings for Controlled Drug Release

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Solution Overview

Problem

Existing implantable compositions for bioactive agent delivery often experience premature release and lack selectivity in drug release profiles, making them unsuitable for varied therapeutic needs.

Innovation Solution

The development of implantable compositions featuring ceramic substrates with bioactive agents loaded on their surfaces and coated with biodegradable polymers, allowing for multiple zones with different degradation periods to achieve customizable release profiles, reducing the risk of premature release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a long-term biodegradable coating is used to provide sustained release, then the duration of drug delivery is extended, but premature release of the bioactive agent occurs through the coating layer

Engineering Contradiction:
Improveduration of drug deliveryVSAvoidpremature release risk
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The coating is segmented into multiple layers with different degradation rates. The fast-degrading layer provides initial protection while the slow-degrading layer ensures sustained release, preventing premature release through the entire coating structure while maintaining extended duration delivery

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the coating have different properties - the outer layer has faster degradation rate for initial release control, while inner layers have slower degradation rates for sustained release, creating spatial variation in degradation behavior that prevents premature release while extending duration

Inventive Principle:
Principle #3Local quality

2Device complexity

If passive drug releasing implants are used to provide constant rate release, then the device complexity is reduced, but the ability to provide selective and adaptable release profiles is limited

Engineering Contradiction:
Improvedevice complexityVSAvoidrelease profile adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The degradation parameters of the coating layers are varied - different polymer compositions, molecular weights, and thicknesses are used to create layers with distinct degradation rates. This allows the same passive implant structure to provide adaptable release profiles by changing material parameters rather than device architecture

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The coating is formed as a composite structure combining multiple biodegradable polymer materials with different degradation characteristics. This composite approach enables selective release profiles while maintaining the simplicity of a passive implant design, as the material composition itself provides the release control mechanism

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables selective and adaptable bioactive agent release, providing improved control over drug delivery profiles, enhancing therapeutic efficacy and minimizing premature release risks.

Implementation Method 1

a biodegradable polymer having an in vivo degradation period, forming a continuous or discontinuous coating on an area of a said ceramic substrate

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Implementation Method 2

a bioactive substance loaded on a surface of a said ceramic substrate forming a loaded surface zone operable to release said bioactive substance according to a release profile under physiological conditions

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10010500B2Ceramic implants affording controlled release of active materials
Publication Date: 2018.07.03 BIOMET MFG LLC
  • US10010500B2 patent drawing

AI summary

Implantable compositions providing release of bioactive agents according to a predetermined release profile and methods for their use. Such compositions include at least one ceramic substrate; a bioactive substance loaded on a surface of the ceramic substrate forming a loaded surface zone operable to release said bioactive substance according to a release profile under physiological conditions; and a biodegradable polymer having an in vivo degradation period, forming a continuous or discontinuous coating on an area of the ceramic substrate.