Ceramic Waveguide Filter Cavities for Spurious Mode Suppression

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Solution Overview

Problem

Existing ceramic waveguide filters face challenges in miniaturization and spurious mode suppression, leading to increased loss and sensitivity to mechanical tolerances, which limits their performance in modern mobile communication systems.

Innovation Solution

A ceramic waveguide filter design that incorporates a single ceramic block with through partition walls and resonant recesses, where the partition walls are formed with a metal layer and input/output interfaces are designed as through holes, allowing for cross-coupling and improved spurious characteristics, enabling miniaturization while maintaining performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If existing ceramic waveguide filters use rectangular waveguide cavity resonant mode, then the filter structure is simple, but higher order spurious modes exist close to the passband and increase loss

Engineering Contradiction:
Improvefilter structureVSAvoidloss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The filter is divided into multiple resonant cavities (first, second, third cavities) that are coupled together. Each cavity operates at a different resonant frequency, allowing the filter to achieve the desired frequency response while suppressing spurious modes. The segmentation of the filter into distinct resonant sections enables better control over mode distribution and reduces energy loss from unwanted modes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the filter are designed with specific local characteristics - the first cavity has a first resonant frequency, the second cavity has a second resonant frequency, and the third cavity has a third resonant frequency. This local differentiation of resonant frequencies allows each section to contribute specifically to the passband while suppressing spurious modes in other frequency ranges, thereby reducing overall loss.

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If ceramic waveguide filters are miniaturized, then the size is reduced, but sensitivity to mechanical tolerances increases

Engineering Contradiction:
Improvefilter sizeVSAvoidmechanical tolerance sensitivity
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

By segmenting the filter into multiple cavities with distinct resonant frequencies, the design distributes the functional requirements across separate sections. This segmentation allows for more relaxed mechanical tolerances in each individual cavity while achieving the overall miniaturization goal, as each cavity can be optimized independently for its specific resonant frequency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter design utilizes changes in resonant frequency parameters across different cavities to achieve miniaturization. By operating multiple cavities at different resonant frequencies (first, second, and third resonant frequencies), the filter can be compacted into a smaller volume while the distinct frequency parameters provide tolerance compensation, reducing sensitivity to mechanical variations.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If additional low pass filter is applied to suppress higher order spurious mode, then spurious characteristics improve, but loss increases

Engineering Contradiction:
Improvespurious modeVSAvoidloss
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

Instead of using an additional low pass filter, the filter is segmented into multiple resonant cavities that inherently suppress spurious modes through their distinct resonant frequencies. The first, second, and third cavities are designed to resonate at different frequencies, creating natural stopbands that suppress higher order spurious modes without requiring extra filtering components, thereby avoiding additional loss.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design converts the potential harmful effect of multiple resonant modes into a beneficial feature by deliberately designing the first, second, and third cavities to have different resonant frequencies. This transforms what could be spurious modes into useful frequency-selective characteristics, achieving spurious mode suppression while maintaining low loss by utilizing the resonant properties of the cavities themselves rather than adding external filtering.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a 26% reduction in size and significantly enhances spurious characteristics by increasing the spurious free window, minimizing loss, and making the filter less sensitive to mechanical tolerances.

Implementation Method 1

a first capacitive coupling structure formed by a first metal layer on a first partition wall between the first and second resonant cavities; a second capacitive coupling structure formed by a second metal layer on a second partition wall between the second and third resonant cavities

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentUS11901600B2Ceramic waveguide filter including a plurality of resonant cavities coupled by a capacitive coupling structure and a method for manufacture
Publication Date: 2024.02.13 ACE TECH
  • US11901600B2 patent drawing
  • US11901600B2 patent drawing
  • US11901600B2 patent drawing

AI summary

A ceramic waveguide filter comprises a plurality of resonant cavities defined by a plurality of through partition walls formed in a single ceramic block to divide sections of the ceramic block according to a pre-designated pattern, a plurality of resonant recesses formed in the sections of the plurality of resonant cavities divided by the through partition walls, a metal layer formed on an inner surface of each of the plurality of through partition walls, and input/output interfaces formed in two resonant cavities inputting and outputting signals among the plurality of resonant cavities.