3D Ceramic Mold Antenna for Compact Wireless Charging

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Solution Overview

Problem

Existing wireless charging technologies, such as inductive coupling and remote wireless charging, face limitations in range and aesthetics, particularly with 3D transmitter antennas that are bulky and unappealing for consumer and business adoption.

Innovation Solution

Embedding a helical resonator element within a high-permittivity substrate, such as ceramic, to reduce antenna dimensions and create compact, commercially viable transmitter antennas for remote wireless charging systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If 3D transmitter antennas are used to achieve high gain in small areas for remote wireless charging, then wireless power transmission capability is improved, but antenna dimensions (depth) increase making them aesthetically unappealing

Engineering Contradiction:
Improvewireless power transmission capabilityVSAvoidantenna depth
Core Design Contradiction:
PowerVSLength of stationary object

Solution Approach 1:

The patent embeds the resonator element inside a ceramic substrate, creating a nested structure where the active antenna component is contained within a compact housing. This allows the antenna to achieve high gain while maintaining a shallow profile suitable for wall mounting in consumer environments.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses a ceramic substrate with high relative permittivity (dielectric constant) to reduce the physical dimensions of the antenna while maintaining its electrical performance. By changing the dielectric parameter of the substrate material, the antenna achieves high gain in a more compact form factor.

Inventive Principle:
Principle #35Parameter changes

2Length of stationary object

If resonator element dimensions are reduced to improve aesthetics, then antenna compactness is improved, but wireless signal radiation capability deteriorates

Engineering Contradiction:
Improveantenna dimensionsVSAvoidwireless signal radiation capability
Core Design Contradiction:
Length of stationary objectVSPower

Solution Approach 1:

The patent compensates for the reduced physical size of the resonator element by using a ceramic substrate with high relative permittivity. This material parameter change allows the smaller resonator to maintain its wireless signal radiation capability by concentrating the electromagnetic field more effectively.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent combines the resonator element with a ceramic substrate to create a composite antenna structure. The ceramic material provides the necessary dielectric properties to enhance the radiation capability of the compact resonator, allowing small dimensions without sacrificing power transmission capability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient and aesthetically pleasing wireless charging by reducing antenna size, allowing for effective power transmission to electronic devices while maintaining high gain and directivity, making remote wireless charging more acceptable in homes and commercial settings.

Implementation Method 1

Embedding the resonator element within a substrate having a high permittivity reduces the dimensions, including length or depth, of the antenna

Methodology Applied
Scientific EffectHigh permittivity substrate effect: Dielectric Permittivity

Implementation Method 2

a resonator element configured to radiate a wireless signal, and a substrate embedding the resonator element

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentEP3157135B13D ceramic mold antenna
Publication Date: 2021.04.28 ENERGOUS CORP
  • EP3157135B1 patent drawingFigure 1
  • EP3157135B1 patent drawingFigure 2~3
  • EP3157135B1 patent drawingFigure 4A~4B

AI summary

An antenna include a resonator element configured to radiate a wireless signal and a substrate embedding the resonator. The resonator element may be a 3D resonator element. The 3D resonator element may be a helical resonator element.