Ceramic Pallet Support with Mesh Walls

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Solution Overview

Problem

Existing devices for holding boxes on pallets are fragile and prone to deformation or rupture under horizontal sliding efforts, leading to potential accidents and economic losses.

Innovation Solution

A device with a rigid mesh wall formed by hollow interconnected rings, featuring prominent contoured edges and cross ribs for structural reinforcement, providing increased resistance to horizontal sliding efforts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a solid triangular wall with structural reinforcement ribs is used to connect the support splints, then the resistance to horizontal sliding efforts is improved, but the amount of raw material and weight increase

Engineering Contradiction:
Improveresistance to horizontal sliding effortsVSAvoidweight of the support device
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent applies a mesh structure with hollow interconnected rings instead of solid material, creating a porous configuration that provides structural strength while significantly reducing material consumption and weight. The mesh pattern distributes loads across multiple connection points, maintaining resistance to horizontal sliding efforts without the mass penalty of solid construction.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The support device combines different geometric elements (triangular configuration with mesh patterning) to create a composite structural system that leverages the strengths of both configurations. The triangular outer framework provides overall structural integrity while the internal mesh pattern adds strength-to-weight efficiency, creating a hybrid structure that resolves the contradiction between strength and weight.

Inventive Principle:
Principle #40Composite materials

2Weight of moving object

If a rigid mesh formed by hollow interconnected rings is used to reduce weight, then the weight and material usage are reduced, but the resistance to horizontal sliding efforts decreases

Engineering Contradiction:
Improveweight of the support deviceVSAvoidresistance to horizontal sliding efforts
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The patent applies mesh patterning selectively to specific regions of the support structure where weight reduction is most beneficial, while maintaining solid or reinforced configurations in areas requiring maximum strength. This localized application of different structural qualities allows the device to achieve optimal balance between weight and resistance to horizontal sliding efforts.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The mesh structure introduces a two-dimensional patterned configuration that distributes forces across multiple planes and directions. By transforming from a simple one-dimensional rod connection to a two-dimensional mesh network, the structure gains increased resistance to horizontal sliding efforts while maintaining low weight, as the distributed geometry provides multiple load paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Weight of moving object

If slender rods are used to connect the splints, then the weight is reduced, but the device becomes fragile and prone to deformation

Engineering Contradiction:
Improveweight of the support deviceVSAvoidresistance to deformation and rupture
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent divides the connection structure into multiple discrete mesh elements rather than using single slender rods. This segmentation creates a network of interconnected components that distribute mechanical loads across many small elements, preventing any single point of failure and significantly improving reliability while maintaining the weight advantages of slender individual elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges multiple slender rod elements into an integrated mesh structure where the rods are interconnected to form a unified load-bearing system. This combining transforms individually fragile elements into a collectively robust structure, where the interconnected geometry provides mutual support and prevents deformation that would occur in isolated slender rods.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12275557B2Support for holding ceramic facing elements on a pallet
Publication Date: 2025.04.15 BUSSOLO ANTUNES JEAN
  • US12275557B2 patent drawing
  • US12275557B2 patent drawing
  • US12275557B2 patent drawing

AI summary

This relates to a utility model referring to an improvement introduced in a device which is employed in the field of storage and transport of loads, particularly boxes containing ceramic plates, among other materials, which are arranged and conveyed on pallets. Whereby, the present support comprises a long and long rectangular and horizontal plate (1), in which top face and central region there is perpendicularly fixed a long rectangular and vertical plate (2); further comprising walls (P) formed by a rigid mesh, which is formed by a plurality of hollow interconnected rings (A), which present a hexagonal shape; and wherein said walls (P) are outwardly delimited by a sinuous and protruding edge (B), which protrudes horizontally towards the front rib of the support. And whereby in the front face of both walls (P) there is formed a plurality of oblique protruding ribs (N), which extend from the region of the rear edges of the vertical plate (2) to the side edges (B).