Ceramic Patch Antenna Composite Base Body Fracture Resistance

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Solution Overview

Problem

Ceramic patch antenna structures are prone to fracture when subjected to external forces, leading to signal feeding body disconnection and loss of communication functionality in wireless communication products.

Innovation Solution

A ceramic patch antenna structure with a composite base body made from a high dielectric constant material mixed with a low K material, featuring a radiation metallic layer, a grounding metallic layer, and a signal feeding element with a projection that latches into the base body, ensuring secure electrical connection and resistance to fracture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a ceramic base body is used in the ceramic patch antenna structure, then the signal transmission function is achieved, but the base body is easily fractured by external force causing disconnection of the signal feeding body

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidbase body fracture resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies composite materials by combining ceramic material (providing high dielectric constant for signal transmission) with resin material (providing fracture resistance). The base body is formed as a composite structure where the ceramic material constitutes 30-70% by volume, creating a material that maintains electromagnetic properties while resisting external force and preventing disconnection of the signal feeding body.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a pure ceramic base body is used, then the dielectric constant is high for good signal transmission, but the weight is heavy

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidantenna weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent uses composite materials consisting of ceramic material and resin material, where the ceramic content is controlled at 30-70% by volume. This composition maintains sufficient dielectric constant for signal transmission while the resin component reduces the overall density and weight of the base body, achieving a balance between electrical performance and weight reduction.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by strategically distributing ceramic and resin materials within the base body. The ceramic material is positioned to ensure adequate dielectric properties in critical signal transmission zones, while resin material is distributed to reduce weight in non-critical areas, optimizing the local material properties to achieve both signal quality and weight reduction.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite material base body provides enhanced durability and secure signal feeding element integration, preventing fractures and maintaining communication functionality even under external stress, while also reducing weight.

Implementation Method 1

a ceramic patch antenna structure which is manufactured by a high dielectric constant (K) material and a low K material

Methodology Applied
Scientific EffectComposite materials: Composite Materials

Data Source

PatentUS9812783B2Ceramic patch antenna structure
Publication Date: 2017.11.07 TAOGLAS GROUP HLDG LTD
  • US9812783B2 patent drawing
  • US9812783B2 patent drawing
  • US9812783B2 patent drawing

AI summary

The invention provides a ceramic patch antenna structure which comprises a composite material base body, a radiation metallic layer, a grounding metallic layer and a signal feeding element. The composite material base body is composed of a high dielectric constant (K) material and a low K material, having a front surface, a rear surface and a through hole. The radiation metallic layer is provided on the front surface of the composite material base body. The grounding metallic layer is provided on the rear surface of the composite material base body. The signal feeding element has a head thereon, the head has a shaft extending from the bottom thereof and the shaft has a projection on a surface thereof. As the signal feeding element is screwed to the through hole, the projection of the shaft destroys an internal wall of the through hole to latch in the through hole.