Ceramic Tile Hanging Structure with Inclined Grooves for Faster Assembly
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Solution Overview
Problem
Existing ceramic tile hanging systems face issues such as structural damage, high installation complexity, and increased costs due to deep grooves or complex hanging structures, especially at elevated heights, which affect efficiency and cost-effectiveness.
Innovation Solution
A ceramic tile hanging system with inclined grooves and fitting members that provide two-directional fixation, allowing for secure and rapid installation without the need for complex structures or adhesives, utilizing mechanical hanging and fitting methods.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If deep grooves are carved into the ceramic tile to enhance hanging effect, then hanging force is sufficient, but the solid part of the brick is thinned making it prone to damage or breakage
Solution Approach 1:
The hanging structure is divided into separate components: a hanging component with a hanging body and a connecting component. The connecting component includes a connecting groove that receives a protrusion on the tile, distributing the hanging force across multiple contact points rather than relying on a single deep groove that would compromise tile strength.
Solution Approach 2:
A connecting component acts as an intermediary between the tile and the hanging body. This connecting component includes a connecting groove and protrusion mechanism that provides the necessary hanging force while preserving the tile's structural integrity by avoiding deep carvings that would thin the solid part.
2Force
If complex hanging structures with various styles are employed to increase hanging force, then hanging force is enhanced, but the installation process becomes complex and time-consuming
Solution Approach 1:
The connecting component serves multiple functions: it provides the hanging force, acts as a structural connector between the tile and hanging body, and includes a protrusion that fits into the connecting groove for secure attachment. This multi-functionality eliminates the need for separate complex hanging structures.
Solution Approach 2:
The hanging component and connecting component are merged into an integrated assembly where the connecting groove and protrusion work together as a unified mechanism. This merging simplifies the overall structure compared to separate complex hanging structures, reducing installation complexity while maintaining sufficient hanging force.
3Force
If numerous hanging structures are used to increase hanging force, then hanging force is enhanced, but installation cost increases and cost control becomes difficult
Solution Approach 1:
The connecting component uses a standardized protrusion and connecting groove design that can be replicated across multiple tiles. This standardization allows for mass production of the connecting components, reducing manufacturing costs and making it easier to control overall installation costs while providing sufficient hanging force through the repeated use of these standardized units.
4Force
If deep grooves or complex hanging structures are used, then hanging force is sufficient, but installation efficiency decreases especially at elevated heights
Solution Approach 1:
The connecting component is pre-formed with the protrusion and connecting groove features during manufacturing, eliminating the need for on-site carving or complex assembly operations. This preliminary action allows installers to simply attach the pre-prepared connecting component to the tile and hanging body, significantly improving installation efficiency especially at elevated heights where working conditions are difficult.
Data Source
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AI summary
A tile hanging system includes mounting components and tiles. The mounting components are secured to an installation surface, the mounting component having multiple integral fitting members extending upward from its top. The tiles provides inclined groove on side, and the inclined groove is hung on and attached to the mounting component. The inclined groove includes a first mounting portion away from the tile decorative surface. The flap mounting portion is extended from one side of the first mounting portion. The fitting member includes a first connecting portion. The first connecting portion is abutted against the first mounting portion. A connecting flap is attached to one side of the first connecting portion. The connecting flap is fitted into the flap mounting portion. This structure significantly speeds up the installation and disassembly processes, and due to the relatively simple hanging structure, overall costs are substantially reduced, thereby enhancing market competitiveness.