Membrane-Electrode Assembly with Cerium Hydroxide Durability

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Solution Overview

Problem

Conventional polymer electrolyte membrane fuel cells suffer from chemical degradation due to hydrogen peroxide-induced oxygen-containing radicals, which reduces durability and proton conductivity, and existing antioxidant solutions compromise proton conductivity to improve durability.

Innovation Solution

A membrane-electrode assembly incorporating an ion conductive polymer with proton conductive groups, where cerium hydroxide is combined with the polymer's proton conductive groups to enhance proton conductivity and chemical durability, featuring a porous reinforcing layer and ion transport layer to improve mechanical stiffness and chemical resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If antioxidants such as cerium (III) nitride hexahydrate are added to the electrolyte membrane to improve chemical durability, then chemical durability is improved, but proton conductivity is reduced

Engineering Contradiction:
Improvechemical durabilityVSAvoidproton conductivity reduction
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical form of the antioxidant from cerium (III) nitride hexahydrate to cerium (III) acetate hydrate, which has different chemical properties. This parameter change allows the cerium ions to provide antioxidant protection without as severely blocking the proton conduction pathways, thus improving chemical durability while minimizing the negative impact on proton conductivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte membrane by combining ionomer particles with cerium (III) acetate hydrate. This composite structure allows the antioxidant to be integrated within the membrane matrix in a way that provides chemical protection while maintaining the proton conduction pathways, resolving the contradiction between durability and conductivity

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If conventional perfluorinated sulfonic acid ionomer-based electrolyte membrane is used, then proton conductivity is maintained, but chemical durability is reduced due to radical attack

Engineering Contradiction:
Improveproton conductivityVSAvoidchemical durability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent introduces cerium (III) acetate hydrate as an intermediary substance within the electrolyte membrane. This intermediary acts as a radical scavenger that intercepts oxygen-containing radicals before they can attack the perfluorinated sulfonic acid ionomer, thereby protecting the membrane's chemical durability while allowing the ionomer to maintain its proton conductivity function

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances proton conductivity and chemical durability of the membrane-electrode assembly by expanding proton-conducting channels and suppressing radical-induced degradation, leading to improved performance and longevity of the fuel cell.

Implementation Method 1

an ion conductive polymer having proton conductive groups, wherein a compound expressed in the chemical formula MAx is combined with all or some of the proton conductive groups

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Implementation Method 2

hydrogen peroxide (HOOH) by crossover through the electrolyte membrane. Such hydrogen peroxide may generate oxygen-containing radicals, such as a hydroxyl radical (.OH), a hydroperoxyl radical (.OOH), etc. These radicals attack a perfluorinated sulfonic acid (PFSA) ionomer-based electrolyte membrane, thereby causing chemical degradation

Methodology Applied
Scientific EffectAntioxidant action: Oxidation

Data Source

PatentUS11482720B2Membrane-electrode assembly with improved durability and proton conductivity and method for manufacturing the same
Publication Date: 2022.10.25 HYUNDAI MOTOR CO LTD
  • US11482720B2 patent drawing
  • US11482720B2 patent drawing
  • US11482720B2 patent drawing

AI summary

Disclosed are a membrane-electrode assembly and a method for manufacturing the same. The membrane-electrode assembly has durability and proton conductivity which are improved by employing an ion conductive polymer having improved chemical durability and ion conductivity.