CEW Electrode Head and Pulse Control for Reliable NMI

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Solution Overview

Problem

Existing conducted electrical weapons (CEWs) face challenges in effectively inducing neuromuscular incapacitation (NMI) at a distance due to inefficient energy delivery and battery depletion issues, particularly when electrodes are spaced apart, leading to pain rather than immobilization.

Innovation Solution

A CEW design that includes a handle with a magazine system for launching electrodes, a signal generator capable of delivering high-voltage and low-voltage pulses, and a control circuit to optimize pulse rate and charge per pulse, ensuring effective neuromuscular incapacitation through controlled energy delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrodes are spaced apart to deliver current through tissue, then current flow through target is improved, but battery depletion occurs and energy delivery efficiency worsens

Engineering Contradiction:
Improveneuromuscular incapacitation effectivenessVSAvoidbattery depletion
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The signal generator delivers electrical current in periodic pulse trains rather than continuous flow. Each pulse train consists of multiple pulses at specific frequencies (e.g., 1-100 Hz for NMI), allowing the battery to recharge between pulses and reducing overall energy consumption while maintaining effective muscle incapacitation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts pulse width, frequency, and voltage parameters based on operational conditions. By optimizing these parameters, the device achieves effective NMI at lower energy levels, preventing battery depletion while maintaining reliability of the incapacitation effect

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high voltage pulses are delivered to induce NMI, then muscle immobilization is improved, but energy consumption increases causing battery depletion

Engineering Contradiction:
Improvemuscle immobilizationVSAvoidenergy delivery efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

High voltage pulses are delivered in periodic trains with controlled duration and frequency. The periodic nature allows the battery to recover between pulse trains, reducing net energy loss while maintaining effective muscle immobilization during the active pulse periods

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system maintains continuous control over pulse delivery parameters, adjusting voltage, width, and frequency in real-time to optimize energy utilization. This ensures that each pulse delivers maximum useful action for muscle immobilization while minimizing excess energy consumption

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If pulse rate and charge per pulse are increased to ensure NMI, then neuromuscular incapacitation is improved, but battery depletion worsens

Engineering Contradiction:
Improveneuromuscular incapacitationVSAvoidbattery life
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The control circuit implements periodic pulse trains with adjustable rates and charges. By spacing pulses periodically and allowing battery recovery intervals, the system achieves reliable NMI during active periods while extending overall battery life through reduced average current draw

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control circuit dynamically adjusts pulse rate and charge per pulse based on operational requirements and battery status. This dynamic optimization ensures sufficient energy delivery for NMI when needed while conserving battery life during extended operations

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized CEW design achieves reliable neuromuscular incapacitation at various distances with efficient energy use, reducing battery depletion and ensuring consistent muscle immobilization.

Implementation Method 1

a signal generator capable of delivering high-voltage and low-voltage pulses

Methodology Applied
Scientific EffectElectrical pulse delivery: Conduction (electrical)

Data Source

PatentUS12498203B2Electrode for a conducted electrical weapon
Publication Date: 2025.12.16 AXON ENTERPRISE INC
  • US12498203B2 patent drawing
  • US12498203B2 patent drawing
  • US12498203B2 patent drawing

AI summary

An electrode for a conducted electrical weapon may comprise an electrode body and an electrode head coupled to a first end of the electrode body. The electrode head may comprise one or more circumferential grooves. A filament may be stored in the electrode body and may be circumferentially wound into the one or more circumferential grooves to couple the filament to the electrode head. The electrode may comprise an absorber coupled to the electrode head. The absorber may comprise a core to provide rigidity and structure to the absorber. An impact spreader may be positioned forward the absorber. In response to an impact, the impact spreader may provide a force to the absorber to cause the absorber to expand radially outward.