Clear Film Adhesive Optical Coupling for Scintillator Crystal Arrays

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Solution Overview

Problem

Current scintillator crystal arrays in PET scanners face challenges in achieving high timing resolution due to factors like light sharing, transit time spread, and electronics noise, which affect image quality and spatial resolution.

Innovation Solution

A scintillator crystal array with a clear film adhesive (CFA) layer is introduced, where the CFA layer is disposed between crystals to optically couple them, providing controlled optical coupling and reducing noise, thereby enhancing spatial resolution and image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If scintillator crystals are placed in direct contact or with minimal spacing, then light transmission efficiency is improved, but optical crosstalk between adjacent crystals increases, degrading spatial resolution

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidspatial resolution
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

A clear film adhesive (CFA) layer is introduced as an intermediary material between adjacent scintillator crystals. This CFA layer has optical properties that allow it to transmit light effectively while simultaneously preventing optical crosstalk between crystals, thus resolving the contradiction between light transmission efficiency and spatial resolution

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index of the CFA layer is specifically selected to match or closely approximate the refractive index of the scintillator crystals. This parameter matching minimizes light reflection at interfaces while the physical presence of the CFA layer maintains optical separation, thereby optimizing both light transmission and spatial resolution

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If a gap is introduced between scintillator crystals to prevent optical crosstalk, then spatial resolution is improved, but light transmission efficiency and timing resolution deteriorate

Engineering Contradiction:
Improvespatial resolutionVSAvoidtiming resolution
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The CFA layer acts as an optical bridge across the gap between crystals, maintaining light transmission efficiency while preserving the physical separation needed for spatial resolution. The thin film structure minimizes additional light transit time while effectively coupling the optical paths

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The CFA is applied as a thin film structure that spans the gap between crystals. This thin film configuration provides sufficient optical coupling to maintain timing resolution while the physical gap structure preserves spatial resolution, effectively decoupling these two performance parameters

Inventive Principle:
Principle #30Flexible shells and thin films

3Use of energy by moving object

If refractive index matching material is used between crystals, then light transmission is improved, but control over light sharing and optical coupling becomes difficult

Engineering Contradiction:
Improvelight transmissionVSAvoidoptical coupling control
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The CFA layer is applied selectively between specific adjacent crystal pairs rather than uniformly across all interfaces. This localized application allows different regions of the crystal array to have different optical coupling characteristics, enabling optimization for specific detection geometries and improving adaptability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The thickness and optical properties of the CFA layer can be varied between different crystal interfaces to dynamically adjust the degree of optical coupling. This allows the system to be optimized for different operating conditions, such as varying light sharing requirements or detection geometries

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CFA layer improves the timing resolution and spatial resolution of PET scanners by optimizing light transmission between crystals, leading to higher image quality and increased accuracy in detecting annihilation rays.

Implementation Method 1

The CFA layer is configured to fully or partially optically couple the first and second crystals

Methodology Applied
Scientific EffectOptical coupling: Refraction

Implementation Method 2

The scintillator crystals receive the annihilation rays and generate light photons in response to the annihilation rays

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 3

a photosensor configured to convert the light energy from the light photons to electrical energy used to reconstruct an image

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS9864073B1Systems and methods for controlling optical coupling between scintillator crystals
Publication Date: 2018.01.09 GE PRECISION HEALTHCARE LLC
  • US9864073B1 patent drawing
  • US9864073B1 patent drawing
  • US9864073B1 patent drawing

AI summary

A scintillator crystal array includes crystals and a clear film adhesive (CFA) layer. The crystals are configured to receive rays emitted by an object to be imaged and to emit light photons responsive to the rays. The crystals include a first crystal and a second crystal that are spaced apart from one another by a gap. The CFA layer is disposed in the gap between the first and second crystals. The CFA layer is configured to at least partially optically couple the first and second crystals.