CFET Interconnect Layout Using Epitaxial Silicon Conduction Paths

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Solution Overview

Problem

Providing efficient interconnects in Complementary Field-Effect Transistor (CFET) devices is challenging due to space constraints and additional process complexities, particularly in connecting the source, drain, and gate of transistors, which often require front side and back side metal layers, leading to increased capacitance and power consumption.

Innovation Solution

Implementing lateral conductive paths within and between CFET devices using doped epitaxial silicon, which reduces the need for front side and back side metal layer connections, and optimizing the placement of through-silicon vias (TSVs) to minimize parasitic capacitance and improve performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If front side and back side metal layers are used to connect source, drain, and gate of transistors, then connectivity is achieved, but capacitance and power consumption increase

Engineering Contradiction:
ImproveconnectivityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent extracts the interconnect function from the metal layer system and relocates it to the epitaxial silicon substrate. By forming conductive paths directly in the substrate using doping processes, the need for extensive front-side and back-side metal layer connections is reduced, thereby decreasing parasitic capacitance and power consumption while maintaining connectivity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces epitaxial silicon as an intermediary material that provides conductive paths between transistor terminals. This intermediary substrate-based conduction path replaces direct metal layer connections, reducing the capacitive coupling between adjacent metal interconnects and lowering overall power consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If front side and back side metal layers are used for transistor connections, then interconnect functionality is provided, but device area increases

Engineering Contradiction:
Improveinterconnect functionalityVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent merges the interconnect function with the substrate structure itself. By integrating conductive paths directly into the epitaxial silicon substrate rather than relying on separate metal layer systems, the overall device footprint is reduced as interconnect routing is accomplished within the existing substrate volume rather than requiring additional lateral metal layer space.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple metal layers are used for interconnects, then routing flexibility is improved, but manufacturing complexity increases

Engineering Contradiction:
Improverouting flexibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/metal-based interconnect system with a semiconductor-based conduction system. Instead of using multiple deposited and patterned metal layers, the invention uses doping processes to create conductive regions directly in the epitaxial silicon substrate, simplifying the manufacturing process while maintaining routing capability through substrate-based conduction paths.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power consumption, minimizes area usage, and enhances performance by eliminating connections to metal layers, thereby decreasing coupling capacitance and optimizing routing resources.

Implementation Method 1

Implementing lateral conductive paths within and between CFET devices using doped epitaxial silicon

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

doped epitaxial silicon

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 3

optimizing the placement of through-silicon vias (TSVs) to minimize parasitic capacitance

Methodology Applied
Scientific EffectParasitic capacitance: Parasitic Capacitance

Data Source

PatentUS20260082953A1Interconnects for complementary field-effect transistor (CFET) devices
Publication Date: 2026.03.19 INTEL CORP
  • US20260082953A1 patent drawing
  • US20260082953A1 patent drawing
  • US20260082953A1 patent drawing

AI summary

Embodiments herein relate to interconnects in Complementary Field-Effect Transistor (CFET) devices. In one aspect, an epitaxial silicon material is used to provide a conductive path which extends laterally between first and second CFET devices. In one example, the conductive path extends between drains of n-channel and p-channel Field-Effect Transistors (FETs) of the CFETs. In another example, the conductive path extends between gates of the n-channel and p-channel FETs of the CFETs. Each CFET may be provided in area allocated to a standard cell. In another aspect, an area of a standard cell allocated to passive devices is used for a through-silicon via which extends from a front side metal layer to a back side metal layer.